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10
MAINTENANCE
Brushes (Fig. 18)
CAUTION: Turn off and unplug the tool before mak-
ing any adjustments or removing or installing attach-
ments or accessories. Be sure the switch is in the OFF
position.
Inspect carbon brushes regularly by unplugging tool,
removing the brush cap (OO) and withdrawing the brush
assembly. Keep brushes clean and sliding freely in their
guides. Always insert a replacement brush in the same ori-
entation in the holder as the used brush was prior to its
removal. Carbon brushes have varying symbols stamped
into their sides, and if the brush is worn down to the line
closest to the spring, brushes must be replaced. Use only
identical D
EWALT brushes. Use of the correct grade of
brush is essential for proper operation. New brush assem-
blies are available at D
EWALT service centers. The tool
should be allowed to “run in” (run at no load) for 10 minutes
before use to seat new brushes.
Transportation and Storage
The rear water attachment (G), cutting cart water attach-
ment (I) and water pan (K) may be nested together to
make carrying easier (Fig. 19).
The edge guide (J) and the cutting cart extension (PP) may
also be stored in the underside of the water pan (Fig. 20).
Cleaning
1. Insert the water pump into a bucket of clean water and
pump the water through the hose system.
2. Turn off and unplug the saw from the power supply.
3. Place a 5 gallon bucket under the drain plug. Remove
the drain plug and allow the water to empty into the
bucket.
4. Slide the cutting cart off the rail system. Spray the cut-
ting cart with a hose or wipe with a grout sponge or rag.
5. Wipe the rails, motor housing, and support arm with a
grout sponge or a rag. Spray lubricants are not required
on the guide rail or wheels.
6. Clean the water pan by spraying with a hose or wiping
with a grout sponge.
Use only mild soap and a damp cloth to clean the tool.
Many household cleaners contain chemicals which could
seriously damage plastic. Also, do not use gasoline, tur-
pentine, lacquer or paint thinner, dry cleaning fluids or sim-
ilar products. Try not to let any liquid get inside the tool;
never immerse any part of the tool into a liquid.
Lubrication
WARNING: NEVER spray or in any other way apply
lubricants or cleaning solvents inside the tool. This can
seriously affect the life and performance of the tool and
may result in personal injury.
DEWALT tools are properly lubricated at the factory and
are ready for use. However, it is recommended that, once
D24001
FIG. 21
J
PP
FIG. 20
BOTTOM
K
G
I
FIG. 19
TOP
a year, you take or send the tool to a certified service cen-
ter for a thorough cleaning and inspection.
Repairs
To assure product SAFETY and RELIABILITY, repairs,
maintenance and adjustment (including brush inspection
and replacement) should be performed by authorized serv-
ice centers or other qualified service organizations, always
using identical replacement parts.
ACCESSORIES
Recommended accessories for use with your tool are avail-
able at extra cost from your local dealer or authorized serv-
ice center.
CAUTION: The use of any other accessory not recom-
mended for use with this tool could be hazardous.
STAND D24001 (FIG. 21)
CUTTING WHEELS: 7" Ceramic DW4760
10" Ceramic DW4761
10" Porcelain DW4762
If you need assistance in locating any accessory for your
tool, contact: D
EWALT Industrial Tool Co., 701 East Joppa
Road, Baltimore, MD 21286 (1-800-4-D
EWALT).
Three Year Limited Warranty
DEWALT will repair, without charge, any defects due to
faulty materials or workmanship for three years from the
date of purchase. This warranty does not cover part failure
due to normal wear or tool abuse. For further detail of war-
ranty coverage and warranty repair information, visit
www.dewalt.com or call 1-800-4-D
EWALT (1-800-433-
9258). This warranty does not apply to accessories or
damage caused where repairs have been made or
attempted by others. This warranty gives you specific legal
rights and you may have other rights which vary in certain
states or provinces.
In addition to the warranty, D
EWALT tools are covered by
our:
1 YEAR FREE SERVICE
D
EWALT will maintain the tool and replace worn parts
caused by normal use, for free, any time during the first
year after purchase.
90 DAY MONEY BACK GUARANTEE
If you are not completely satisfied with the performance of
your D
EWALT Power Tool, Laser, or Nailer for any reason,
you can return it within 90 days from the date of purchase
with a receipt for a full refund – no questions asked.
FREE WARNING LABEL REPLACEMENT: If your warn-
ing labels (also refer to pages 3, 4) become illegible or are
missing, call 1-800-4-D
EWALT for a free replacement.