I.C.T.C. Holdings Corporation 1240 Paint Sprayer User Manual


 
HERO Operator’s Manual Page 4 of 23
GETTING STARTED
2.1 UNPACKING YOUR HERO SYSTEM
Unpack your new HERO system from the box. Ensure that all items are included with your system:
Cup-Fed Systems include: turbine, air hose and spray gun
Volume-Fed Systems With Built-In Compressors include: turbine, Lower Deck Fluid Delivery System
(including paint tank), air hose, fluid line, and spray gun
Volume-Fed Systems For Use With Shop Compressors include: turbine, air hose, fluid line, paint tank
(with regulator and pressure gauge), and spray gun
All systems can also be ordered with a Gun Accessory Kit. The Gun Accessory Kit includes a practical
selection of (4) Needles, (4) Fluid Tips, (2) Air Caps, (1) gun cleaning brush, and (8) siphon tube paint
filters. The Kit ensures the ability to spray virtually any sprayable coating and can be purchased for a
reduced price at time of purchase of a complete system.
2.2 TESTING THE TURBINE
With the power switch in the OFF position, place the turbine as far away from the spray area as
comfortably possible and plug into a standard power outlet (110V or 220V, as applicable). Verify that the
turbine foam air filters are properly covering the motor air vents on either side of the turbine cabinet.
Turn the turbine ON and ensure that air is blowing out the air outlet.
All HERO systems are equipped with a re-settable circuit breaker. If the turbine is not functioning
properly, check your power supply and/or re-set the breaker switch on the face of the unit by pressing it
once.
NOTE: Due to the high speed of the turbine (18,000 to 24,000 RPM) and the frictional forces this
causes, it is normal for the turbine, hose and gun to heat up slightly during operation. Generally, the
system will heat up and then remain at a constant temperature during use.
2.3 TESTING THE VARIABLE SPEED CONTROLLER (VSC)
The purpose of the Variable Speed Controller (VSC) is to determine the minimum amount of air volume
required to atomize the coating being applied, while maintaining the desired coating thickness and finish.
By using the VSC properly you will reduce overspray and increase transfer efficiency.
All HERO systems equipped with a VSC have a three way power switch: On/Off/On. When the switch is
in the “up” position, the turbine will operate at maximum air volume. When the switch is in the “middle”
position, the turbine is off. When the switch is in the “down” position, the air volume output of the
turbine can be adjusted based on the coating being sprayed and the finish required.
Most coatings do not require maximum air volume to be atomized. When spraying non-viscous coatings
(i.e.: stains, dyes, etc.) the air output can be reduced to eliminate over-atomization and unnecessary
overspray. When spraying viscous coatings (i.e.: latex paint, multi-color, adhesives, etc.) the air output
can be increased to provide a fine finish, or decreased to provide a textured finish.