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Table of Contents
1
11
1 Safety ............................................................................................................... 1-1
1-1 Introduction........................................................................................ 1-1
1-2 Before Operation............................................................................... 1-3
1-3 During Operation............................................................................... 1-4
1-4 Maintenance Safety........................................................................... 1-6
1-5 Damaged Equipment Policy............................................................. 1-7
2
22
2 Introduction .................................................................................................... 2-1
2-1 General Description........................................................................... 2-1
2-2 Specifications..................................................................................... 2-2
2-3 Warranty............................................................................................. 2-2
3
33
3 Operation ........................................................................................................ 3-1
3-1 Operator Controls.............................................................................. 3-1
3-2 Normal Operating Procedure............................................................ 3-6
3-3 Emergency Lowering......................................................................... 3-8
3-4 Manual Boom Rotation.................................................................... 3-8
3-5 Battery Recharge (DC Model Only)............................................... 3-9
3-6 Boom Lift Transport....................................................................... 3-11
4
44
4 Maintenance.................................................................................................... 4-1
4-1 Scheduled Service Checks................................................................ 4-1
4-2 Wheel Nut Torque Requirements.................................................... 4-3
4-3 Lubrication......................................................................................... 4-3
4-4 Hydraulic System .............................................................................. 4-6
4-5 Axle Switches Adjustment.............................................................. 4-11
4-6 Troubleshooting ............................................................................... 4-12
4-7 Material Safety Data Sheets .......................................................... 4-17
5
55
5 Replacement Decals........................................................................................ 5-1
6
66
6 Parts List ......................................................................................................... 6-1
6-1 Upper Boom Parts List.................................................................... 6-2
6-2 Lower Boom Parts List.................................................................... 6-4
6-3 Turntable Parts List.......................................................................... 6-6
6-4 DC Model Battery Compartment Parts List...................................... 6-8
6-5 DC Model Power Compartment Parts List.................................. 6-10
6-6 Terminal Enclosure Parts List............................................................ 6-14
6-7 Frame and Rotation Unit List....................................................... 6-16
6-8 Hitch and Jack Assembly Parts List ............................................ 6-18
6-9 Square Tube Axle and Wheel Assembly Parts List................... 6-22
6-10 Hex Tube Axle and Wheel Assembly Parts List........................ 6-26
6-11 Tail Lights and Outrigger Display Transmitter Box Parts List. 6-28
6-12 Right Front/Left Rear Outriggers Parts List ................................ 6-30
6-13 Left Front/Right Rear Outriggers Parts List ................................ 6-32
6-14 Basket Parts List............................................................................. 6-34
6-15 Upper Control Box – External Parts List...................................... 6-38
6-16 Lower Control Box – Internal Parts List ...................................... 6-39
6-17 Combination Valve Assembly Parts List...................................... 6-40
6-18 Surge Brakes Parts List ................................................................. 6-41
6-19 DC Model Hydraulic System Parts List ...................................... 6-42
6-20 Power Unit Parts List ...................................................................... 6-44
7
77
7 ANSI Reprint ................................................................................................. 7-1
