i
Table of Contents
1
11
1 Safety ............................................................................................................... 1-1
1-1 Introduction........................................................................................ 1-1
1-2 Before Operation............................................................................... 1-3
1-3 During Operation............................................................................... 1-4
1-4 Maintenance Safety ........................................................................... 1-6
1-5 Damaged Equipment Policy............................................................. 1-7
2
22
2 Introduction .................................................................................................... 2-1
2-1 General Description........................................................................... 2-1
2-2 Specifications ..................................................................................... 2-2
2-3 Warranty............................................................................................. 2-2
3
33
3 Operation ........................................................................................................ 3-1
3-1 Operator Controls.............................................................................. 3-1
3-2 Normal Operating Procedure............................................................ 3-6
3-3 Emergency Lowering......................................................................... 3-7
3-4 Manual Boom Rotation .................................................................... 3-7
3-5 Battery Recharge (DC Model Only)............................................... 3-8
3-6 Boom Lift Transport....................................................................... 3-10
4
44
4 Maintenance.................................................................................................... 4-1
4-1 Scheduled Service Checks................................................................ 4-1
4-2 Wheel Nut Torque Requirements.................................................... 4-3
4-3 Lubrication ......................................................................................... 4-3
4-4 Hydraulic System .............................................................................. 4-6
4-5 Leveling System.............................................................................. 4-11
4-6 Troubleshooting ............................................................................... 4-14
4-7 Material Safety Data Sheets .......................................................... 4-23
5
55
5 Replacement Decals........................................................................................ 5-1
6
66
6 Parts List ......................................................................................................... 6-1
6-1 Upper Boom Parts List.................................................................... 6-2
6-2 Lower Boom Parts List.................................................................... 6-4
6-3 Upper Cylinder Parts List................................................................ 6-6
6-4 Lower Cylinder Parts List................................................................ 6-8
6-5 DC Model Battery Compartment Parts List.................................... 6-10
6-6 Gas Model Engine Compartment Parts List....................................... 6-14
6-7 DC Model Power Compartment Parts List.................................. 6-18
6-8 Gas Model Power Compartment Parts List ....................................... 6-22
6-9 Frame and Rotation Unit List....................................................... 6-26
6-10 Hitch and Jack Assembly Parts List ............................................ 6-28
6-11 Square Tube Axle and Wheel Assembly Parts List................... 6-32
6-12 Hex Tube Axle and Wheel Assembly Parts List........................ 6-34
6-13 Tail Lights and Junction Box Parts List ..................................... 6-36
6-14 Front Outriggers Parts List ............................................................ 6-38
6-15 Rear Outrigger Parts List............................................................... 6-40
6-16 Basket Parts List............................................................................. 6-42
6-16A Basket Parts List, Early Model..................................................... 6-46
6-17 Upper Control Box – External Parts List...................................... 6-50
6-18 Upper Control Box – Internal Parts List....................................... 6-51
6-19 Lower Control Box Parts List....................................................... 6-52
6-20 Proportional Valve Assembly Parts List....................................... 6-54
6-21 Surge Brakes Parts List ................................................................. 6-55
6-22 DC Model Hydraulic System Parts List ...................................... 6-56
6-23 Gas Model Hydraulic System Parts List...................................... 6-58
7
77
7 ANSI Reprint ................................................................................................. 7-1
