Bernard Q500 Welder User Manual


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©2008 Bernard Printed in U.S.A.
Replacement Parts List
AMP
1
2
3
4
5
6
7
8
9
10
9
11
16
17
22
18
19
20
21
23
24
25
10 10 10
9
12
13
14
19
15
*1880220 and 1880221 Handle Kits include halves, screws and nuts.
†
1984Q, 1985 and 1986 Rear Stay-Tite™ Repair Kit includes jacket clamp,
conduit clamp, Stay Tite™ cone nut, Stay-Tite™ end fitting, nipple, spacer, and
butt connectors.
ITEM # Q400 / S400
PART #
Q500 / S500
PART #
Q600 / S600
PART #
DESCRIPTION
1 See Centerfire Spec Sheet Nozzle Assy
2 See Centerfire Spec Sheet Contact Tip
3 See Centerfire Spec Sheet Gas Diffuser
4 See Centerfire Spec Sheet Cap
5 See Neck Spec Sheet Neck
6 See Jump Liner Spec Sheet Jump Liner
7 Q400
1680049
Q500
1680050
Q600
1680050
Stay-Tite™ End Fitting
S400
1680047
S500
1680048
S600
1680048
8 Q400
1540003
Q500
1540004
Q600
1540004
Stay-Tite™ Cone Nut
S400
CB9201
S500
20038
S600
CB9206
NS Q400
1520017
Q500
4993
Q600
4993
Conduit Clamp (2 Req'd)
S400
Not Needed
S500
Not Needed
S600
Not Needed
NS Q400
4939
Q500
4944
Q600
4944
Jacket Clamp (2 Req'd)
S400
407709-013
S500
407709-013
S600
407709-013
9 1880220 *Handle Kit - Std. Trigger, Locking Trigger & Dual
Pull Trigger
1880221 *Handle Kit - D/S Std. Trigger & D/S Locking
Trigger
10
177488 Trigger, Standard
MS2110 Trigger, Locking
2620062 Trigger, Dual Pull w/Extension
177379 Trigger, Standard w/Extension
11 PDS Switch Assembly, Dual Schedule (Includes
Switch, Housing & Screws)
12 177272 Nut, Square (4 Req'd Non-D/S, 3 Req'd D/S)
13 203296-005 Screw (4 Req'd Non-D/S, 3 Req'd D/S)
14 20005
Screw, Modified (1 Req'd D/S)
15 177271
Contact Pin (2 Req'd)
16
177289 N/A Support, Cable
17
Q-Guns
2520041
Strain Relief
S-Guns
2520056
18 Rigid Strain Relief Kit (Includes: Top & Bottom
Halves)
2520073 Strain Relief with Installed Gas Pin (Bernard
Direct Plug)
2520069 Strain Relief (Euro Direct Plug)
2520066 Strain Relief (All Other DP's)
19 4932 Butt Connector (2 Req'd Non-D/S, 4 Req'd D/S)
20 See Direct Plug Spec Sheet Direct Plug Components
21 See Liner Spec Sheet Liner
22 Q400
1984Q
Q500
1985
Q600
1986
†
Rear Stay-Tite™ Repair Kit
S400
N/A
S500
N/A
S600
N/A
23 1010027 Adapter Block (Not Req'd on Bernard or Euro
Direct Plug)
24 W11127-002 Screw, Strain Relief (Not Req'd on Bernard Direct
Plug)
25 GN2021 Electrical Plug-Non D/S (Not Req'd on Bernard
or Euro DP)
20006A Electrical Plug-D/S (Not Req'd on Bernard or
Euro Direct Plug)
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