Black & Decker 5146694-00 Cordless Drill User Manual


 
OPERATING INSTRUCTIONS
TRIGGER SWITCH & REVERSING BUTTON - FIGURE 3
The drill is turned ON and OFF by pulling and releasing the trigger switch shown in Figure 3.
The farther the trigger is depressed, the higher the speed of the drill. A forward/reverse
control button determines the direction of the tool and also serves as a lock off button. To
select forward rotation, release the trigger switch and depress the forward/reverse control
button. To select reverse, depress the forward/reverse control button the opposite direction.
The center position of the control button locks the tool in the off position. When changing
the position of the control button, be sure the trigger is released.
TORQUE CONTROL - FIGURE 4
To set the tool’s torque, rotate the adjustable torque collar as required. There are 32 clutch
settings in all. These are indicated by numbers depicted on the torque collar. For light duty
work when using small screws, set the collar to the smallest number. Each click in a
clockwise direction means an increase in the torque produced. If the clutch slips on the
lightest setting, turn the clutch collar to a higher number. The highest position is the drill
mode and is indicated by a drill bit icon. In this position the clutch will not operate. This
permits heavy duty drilling.
DUAL RANGE GEARING - FIGURE 5
The dual range feature of your drill allows you to shift gears for greater versatility. To select
position 1, turn tool off and permit to stop. Slide gear shifter back (away from chuck).
Position 1 is for driving and removing screws and drilling in non-hammer mode. To select
position 2, turn tool off and permit to stop. Push button forward towards the chuck Position 2
is for drilling with hammer action. NOTE: Do not change gears when tool is running. If you
are having trouble changing gears, make sure that the dual range gear button is either
completely pushed forward or completely pushed back.
KEYLESS CHUCK
To insert a drill bit or other accessory:
1. Grasp the rear half of the chuck with one hand and use your other hand to rotate the
front half in the counterclockwise direction, as viewed from the chuck end.
2. Insert the bit or other accessory fully into the chuck, and tighten securely by holding the
rear half of the chuck and rotating the front portion in the clockwise direction as viewed
from the chuck end.
WARNING: Do not attempt to tighten drill bits (or any other accessory) by gripping the
front part of the chuck and turning the tool on. Damage to the chuck and personal injury
may occur when changing accessories.
SCREW DRIVING
For driving fasteners, the reversing button should be pushed to the left. Use reverse (button
pushed to the right) for removing fasteners. When moving from forward to reverse, or vice
versa, always release the trigger switch first.
DRILLING
Use sharp drill bits only.
Support and secure work properly, as instructed in the Safety Instructions.
Use appropriate and required safety equipment, as instructed in the Safety Instructions.
Secure and maintain work area, as instructed in the Safety Instructions.
Run the drill very slowly, using light pressure, until the hole is started enough to keep the
drill bit from slipping out of it.
Apply pressure in a straight line with the bit. Use enough pressure to keep the bit biting but
not so much as to stall the motor or deflect the bit.
Hold the drill firmly with two hands to control its twisting action.
DO NOT CLICK THE TRIGGER OF A STALLED DRILL OFF AND ON IN AN ATTEMPT
TO START IT. DAMAGE TO THE DRILL CAN RESULT.
Minimize stalling on breakthrough by reducing pressure and slowly drilling through the last
part of the hole.
Keep the motor running while pulling the bit out of a drilled hole. This will help reduce
jamming.
Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which
should be drilled dry. The lubricants that work best are sulphurized cutting oil or lard oil.
When using twist drill bits to drill holes in wood, it will be necessary to pull the bits out
frequently to clear chips from the flutes.
Make sure switch turns drill on and off.
WARNING: It is important to support the work properly and to hold the drill firmly to
prevent loss of control which could cause personal injury. If you have any questions on how
to properly operate tool, call: 1-800-54-HOW-TO (544-6986).
DRILLING IN WOOD
Holes in wood can be made with the same twist drill bits used for metal or with spade bits.
These bits should be sharp and should be pulled out frequently when drilling to clear chips
from the flutes.
DRILLING IN METAL
Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which
should be drilled dry. The cutting lubricants that work best are sulfurized cutting oil or lard
oil.
DRILLING IN MASONRY
When drilling in masonry, turn clutch collar to the hammer icon. Use carbide tipped masonry
bits. Refer to Drilling section. Keep even force on the drill but not so much that you crack the
brittle material. A smooth, even flow of dust indicates the proper drilling rate.
MAINTENANCE
Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool;
never immerse any part of the tool into a liquid.
IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and
adjustment (other than those listed in this manual) should be performed by authorized
service centers or other qualified service organizations, always using identical replacement
parts.
THE RBRC™ SEAL
The RBRC™ (Rechargeable Battery Recycling Corporation)
Seal on the nickel-cadmium battery (or battery pack) indicates that the costs to
recycle the battery (or battery pack) at the end of its useful life have already been
paid by Black & Decker. In some areas, it is illegal to place spent nickel-cadmium batteries
in the trash or municipal solid waste stream and the RBRC program provides an
environmentally conscious alternative.
RBRC in cooperation with Black & Decker and other battery users, has established
programs in the United States and Canada to facilitate the collection of spent nickel-
cadmium batteries. Help protect our environment and conserve natural resources by
returning the spent nickel-cadmium battery to an authorized Black & Decker service center
or to your local retailer for recycling. You may also contact your local recycling center for
information on where to drop off the spent battery, or call 1-800-8-BATTERY.
ACCESSORIES
Recommended accessories for use with your tool are available from your local dealer or
authorized service center. If you need assistance regarding accessories, please call:
1-800-54-HOW-TO (544-6986).
WARNING: The use of any accessory not recommended for use with this tool could
be hazardous.
The following accessories should be used only in the sizes specified below:
BITS, METAL DRILLING – Up to 3/8" (9.5mm); BITS, MASONRY DRILLING – Up to 3/8"
(9.5mm); WOOD DRILLING – Up to 1/2" (12.7mm).
SERVICE INFORMATION
All Black & Decker Service Centers are staffed with trained personnel to provide customers
with efficient and reliable power tool service. Whether you need technical advice, repair, or
genuine factory replacement parts, contact the Black & Decker location nearest you. To find
your local service location, refer to the yellow page directory under "Tools—Electric" or call:
1-800-544-6986 or visit www.blackanddecker.com
LIMITED TWO YEAR WARRANTY
Black & Decker (U.S.) Inc. warrants this product for two years against any defects in
material or workmanship. The defective product will be replaced or repaired at no charge
in either of two ways.
The first, which will result in exchanges only, is to return the product to the retailer from
whom it was purchased (provided that the store is a participating retailer). Returns should
be made within the time period of the retailer’s policy for exchanges (usually 30 to 90 days
after the sale). Proof of purchase may be required. Please check with the retailer for their
specific return policy regarding returns that are beyond the time set for exchanges.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS.
Before using charger, read and understand all instructions and cautionary markings on
(1) charger, (2) battery pack, and (3) product using battery pack.
DANGER: 120 volts present at charging terminals. Do not probe with conductive objects.
Danger of electric shock or electrocution.
DANGER: If battery pack case is cracked or damaged, do not insert into charger. Danger
of electric shock or electrocution.
DANGER: Never attempt to open the battery pack for any reason. If the plastic housing
of the battery pack breaks or cracks, return to a service center for recycling.
WARNING: Don’t allow any liquid to get inside charger. Electric shock may result.
CAUTION: To reduce risk of injury, charge only Black & Decker rechargeable batteries.
Other types of batteries may burst, causing personal injury and damage.
To facilitate the cooling of the battery pack after use, avoid placing the charger or
battery pack in a warm environment such as in a metal shed, or an uninsulated trailer.
Do not expose charger to rain or snow.
Use of an attachment not recommended or sold by Black & Decker may result in risk of
fire, electric shock, or injury to persons.
This charger is not intended for any uses other than charging Black & Decker
rechargeable batteries. Any other uses may result in risk of fire, electric shock or
electrocution.
To reduce risk of damage to electric plug and cord, pull by plug rather than cord when
disconnecting charger.
Make sure cord is located so that it will not be stepped on, tripped over, or otherwise
subjected to damage or stress.
An extension cord should not be used unless absolutely necessary. Use of improper
extension cord could result in risk of fire, electric shock, or electrocution. If an extension
cord must be used, make sure:
That the pins on plug of extension cord are the same number, size and shape of
those of plug on charger.
That extension cord is properly wired and in good electrical condition and the wire
size is large enough for AC ampere rating of charger as specified below.
An extension cord must have adequate wire size (AWG or American Wire Gauge) for
safety. The smaller the gauge number of the wire, the greater the capacity of the cable,
that is, 16 gauge has more capacity than 18 gauge. When using more than one extension
to make up the total length, be sure each individual extension contains at least the
minimum wire size.
RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS
Total Extension Cord Length (feet)
25 50 75 100 125 150 175
Wire Gauge
18 18 16 16 14 14 12
The charger is ventilated through slots in the housing. Do not place any object on top of
charger or place the charger on a soft surface that might block the ventilation slots and
result in excessive internal heat. Place the charger in a position away from any heat
source.
Do not operate charger with damaged cord or plug — have them replaced immediately.
Do not operate charger if it has received a sharp blow, been dropped, or otherwise
damaged in any way; take it to an authorized service center.
Do not disassemble charger; take it to an authorized service center when service or repair
is required. Incorrect reassembly may result in risk of electric shock, electrocution or fire.
The charger is designed to operate on standard120 VAC, 60Hz household electrical
power. Do not attempt to use it on any other voltage.
To reduce risk of electric shock, unplug charger from outlet before attempting any
cleaning. Removing the battery pack will not reduce this risk.
NEVER attempt to connect 2 chargers together.
DO NOT store or use the tool and battery pack in locations where the temperature may
reach or exceed 105°F (such as outside sheds or metal buildings in summer).
A small leakage of liquid from the battery cells may occur under extreme usage, charging
or temperature conditions. This does not indicate a failure. However, if the outer seal is
broken and this leakage gets on your skin:
a. Wash quickly with soap and water.
b. Neutralize with a mild acid such as lemon juice or vinegar.
c. If the battery liquid gets in your eyes, flush them with clean water for a minimum of 10
minutes and seek immediate medical attention. MEDICAL NOTE: The liquid is a
25-35% solution of potassium hydroxide.
SAVE THESE INSTRUCTIONS
INTRODUCTION
READ AND UNDERSTAND ALL OF THE INSTRUCTIONS IN THIS MANUAL BEFORE
ATTEMPTING TO CHARGE THE BATTERY PACK FOR YOUR TOOL.
Your charger is designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any
other voltage. Charge time is 3 to 6 hours depending on battery pack type and condition.
CHARGING PROCEDURE
1. Plug the charger into an appropriate outlet.
2. Insert 1 or 2 batteries into the charger (Figure 1).
NOTE: Charge time is the same for multiple batteries. Be sure the battery is fully seat-
ed in the charger. The red “Charging Indicator” light will come on indicating that there
is contact between the battery and charger. The light will stay on as long as the battery
is in the charger and the charger is plugged into a working outlet. It WILL NOT flash,
go out or change to a different color when the charging cycle is complete.
Remove pack from the charger and place in tool. NOTE: To remove the battery from
the tool, press down on the release button on the back of the battery (Figure 2) and
pull out.
LEAVING THE BATTERY PACK IN THE CHARGER
The charger and battery pack can be left connected with the red light glowing indefinitely.
The charger will keep the battery pack fresh and fully charged.
NOTE: A battery pack will slowly lose its charge when kept out of the charger. If the battery
pack has not been kept on maintenance charge, it may need to be recharged before use. A
battery pack may also slowly lose its charge if left in a charger that is not plugged into an
appropriate AC source.
IMPORTANT CHARGING NOTES
1. Longest life and best performance can be obtained if the battery pack is charged when
the air temperature is between 65°F and 75°F (18°- 24°C). DO NOT charge the battery
pack in an air temperature below +40°F(+4.5°C), or above +105°F (+40.5°C). This is
important and will prevent serious damage to the battery pack.
2. The charger and battery pack may become warm to touch while charging. This is a
normal condition, and does not indicate a problem.
3. If the battery pack does not charge properly — (1) Check power at receptacle by
plugging in a lamp or other appliance. (2) Check to see if receptacle is connected to a
light switch which turns power off when you turn out the lights. (3) Move charger and
battery pack to a location where the surrounding air temperature is approximately
65°F - 75°F (18°- 24°C). (4) If charging problems persist, take or send the tool, battery
pack and charger to your local service center.
4. The battery pack should be recharged when it does not produce sufficient power on jobs
which were easily done previously. DO NOT CONTINUE use under these conditions.
Follow the charging procedures. You may also charge a partially used pack whenever
you desire with no adverse affect on the battery pack.
5. Black & Decker battery packs that are labeled “NiMH” should only be used with
chargers labeled “NiMH“ or “NiCd/NiMH.”
6. Under certain conditions, with the charger plugged into the power supply, the exposed
charging contacts inside the charger can be shorted by foreign material. Foreign
materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or
any buildup of metallic particles should be kept away from charger cavities. Always
unplug the charger from the power supply when there is no battery pack in the cavity.
Unplug charger before attempting to clean.
7. Do not immerse charger in water or any other liquid.