Black & Decker DR500 Drill User Manual


 
Insert bolt into recessed hole with molded hex shape, making sure that hex head is seated
fully to prevent bolt from turning.
Place circular opening over drill chuck and onto front of drill gear case.
Place the drill on its side and holding the bolt head with your finger, thread handle onto bolt.
The handle now has a full range of 360 degrees around the drill.
OPERATING INSTRUCTIONS
WARNING: To reduce the risk of serious personal injury, read, understand and follow all
important safety warnings and instructions prior to using tool.
SWITCH
To turn the drill ON squeeze the trigger switch. The farther the trigger is depressed, the higher
the speed of the drill. To turn the tool OFF release the trigger switch. The drill can be locked
ON (maximum RPM only) for continuous use by squeezing the trigger while pushing in on the
locking button (Fig .1). Hold the locking button in while you release the trigger switch and then
release the locking button. The drill will continue to run. To turn the drill OFF from a locked ON
condition, squeeze and release the trigger.
WARNING: The drill should only be locked ON when it is held stationary in a drill press
stand or other means; NOT BY HAND! Never unplug the tool with the locking feature
engaged. To do so will cause the tool to start immediately the next time it is plugged in.
FORWARD/REVERSE (DR200, DR210, DR220, DR400, DR402, DR600)
To select forward rotation push the switch control lever to the RIGHT (when viewed from the
chuck end) (Fig.1). To select reverse push the lever to the LEFT (when viewed from the chuck
end). After all reversing operations, switch the tool to the forward running mode.
NOTE: WHEN THE SWITCH CONTROL LEVER IS IN THE CENTER POSITION THE DRILL
WILL NOT OPERATE. DO NOT FORCE TRIGGER. SELECT FORWARD OR REVERSE
BEFORE TURNING DRILL ON.
FORWARD/REVERSE (DR500 ONLY)
To select forward rotation push the switch control lever to the LEFT (when viewed from the
chuck end) (Fig.1). To select reverse push the lever to the RIGHT (when viewed from the
chuck end). After all reversing operations, switch the tool to the forward running mode.
NOTE: WHEN THE SWITCH CONTROL LEVER IS IN THE CENTER POSITION THE DRILL
WILL NOT OPERATE. DO NOT FORCE TRIGGER. SELECT FORWARD OR REVERSE
BEFORE TURNING DRILL ON.
CHUCK & KEY OPERATION (DR400, DR500, DR600)
Turn chuck collar to open chuck jaws. Place bit in chuck as far as it will go. Tighten chuck collar
by hand. Place chuck key in each of the three holes, and tighten in clockwise direction (Fig. 2).
Tighten chuck with all three holes to prevent slippage.
KEYLESS CHUCK OPERATION (DR200, DR210, DR402)
DR200, DR210, DR402 - To attach accessories, grasp the rear half of the chuck with one hand
and use your other hand to rotate the front half in the counterclockwise direction. Insert the bit
or other accessory fully into the chuck, and tighten securely by holding the rear half of the
chuck and rotating the front portion in the clockwise direction as viewed from the chuck end.
DR220 - Single Sleeve Chuck with Automatic Spindle Lock -This tool is equipped with a
feature that automatically locks the spindle when the tool is not running. This feature is a
normal condition which allows for tightening or loosening of the chuck with one hand while
holding the drill with the other. Loosen the chuck by rotating the sleeve counterclockwise (Fig.
3). Insert the bit or other accessory fully into the chuck, and tighten securely by rotating the
sleeve in the clockwise direction as viewed from the chuck end.
QUICK CHANGE ACCESSORY
DR220 Only - A quick change accessory is included with the DR220 which allows for
easy changing of hex shank accessories without loosening or tightening the chuck
jaws. To use the quick change accessory, insert the shaft into the DR220 chuck and tighten
securely. Insert a hex shank accessory by pulling back on the collar as shown in Figure 4.
Release the collar and the bit is held firmly. To release the bit simpy pull back on the collar and
pull the bit out.
HAMMER ACTION (DR400, DR402, DR600)
Your drill has hammer action which is engaged by sliding the hammer/drill selector lever. To
select hammering, turn off the drill and rotate the lever shown in Figure 5 so that the arrow on
the lever points to to the hammer symbol on the drill housing. To select drilling, turn off the drill
and rotate the lever so that the arrow on the lever points to the drill symbol.
WARNING: Do not attempt to tighten drill bits (or any other accessory) by gripping the
front part of the chuck and turning the tool on. Damage to the chuck and personal injury may
occur when changing accessories.
DRILLING
Always unplug the drill when attaching or removing accessories. When attaching
accessories in the drill chuck, it is important to securely tighten the chuck using all three
holes to prevent slippage. When using a keyless chuck, hand tighten firmly.
Use sharp drill bits only.
Support and secure work properly, as instructed in the Safety Instructions.
Use appropriate and required safety equipment, as instructed in the safety instructions.
Secure and maintain work area, as instructed in the safety instructions.
Run the drill very slowly, using light pressure, until the hole is started enough to keep the drill
bit from slipping out of it.
Apply pressure in a straight line with the bit. Use enough pressure to keep the bit biting but
not so much as to stall the motor or deflect the bit.
Hold the drill firmly to control its twisting action..
DO NOT CLICK THE TRIGGER OF A STALLED DRILL OFF AND ON IN AN ATTEMPT TO
START IT. DAMAGE TO THE DRILL CAN RESULT.
Minimize stalling on breakthrough by reducing pressure and slowly drilling through the last
part of the hole.
Keep the motor running while pulling the bit out of a drilled hole. This will help reduce
jamming.
Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which
should be drilled dry. The lubricants that work best are sulphurized cutting oil or lard oil.
Bacon grease will also serve.
When using twist drill bits to drill holes in wood, it will be necessary to pull the bits out
frequently to clear chips from the flutes.
Plug in drill. Make sure switch turns drill on and off.
KEYLESS CHUCK REMOVAL
(DR200, DR210, DR220, DR402)
UNPLUG DRILL. Tighten the chuck around the shorter end of a hex key (not supplied) of 1/4"
(6.4mm) or greater size. Using a soft hammer, strike key sharply in a counterclockwise
direction (when viewed from the front of the tool). This will loosen the chuck so that it can be
unscrewed by hand.
KEYED CHUCK REMOVAL (DR400
)
UNPLUG DRILL. NOTE: Before attempting to remove chuck, shift the drill into the drilling
mode (not hammer, if so equipped ).
Place chuck key in any one of the three holes in the chuck. Strike the key sharply in a
counterclockwise direction (when viewed from the front of the tool). This will loosen the chuck
so that it can be removed by hand.
KEYED CHUCK REMOVAL
(DR500, DR600)
UNPLUG DRILL.
NOTE: Before attempting to remove chuck, shift the drill into the drilling mode (not hammer, if
so equipped).
Place chuck key in any one of the three holes in the chuck. Using a soft hammer, strike the key
in a clockwise direction. This will loosen the torx screw inside the chuck. Open chuck jaws fully,
insert a torx screwdriver into front of chuck between jaws to engage screw head. Remove
screw by turning clockwise (left-hand-thread). Place key in chuck. Using a soft hammer, strike
key sharply in a counterclockwise direction. This will loosen the chuck so that it can be
unscrewed by hand.
WARNING: It is important to support the work properly and to hold the drill firmly to
prevent loss of control which could cause personal injury If you have any questions on how
to properly operate tool, call: 1-800-54-HOW-TO (544-6986).
DRILLING IN WOOD
Holes in wood can be made with the same twist drill bits used for metal or with spade bits.
These bits should be sharp and should be pulled out frequently when drilling to clear chips
from the flutes.
DRILLING IN METAL
Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which
should be drilled dry. The cutting lubricants that work best are sulfurized cutting oil or lard oil;
bacon grease will also serve the purpose.
DRILLING IN MASONRY (Shift drill into hammer mode as shown in Fig. 5)
Use carbide tipped masonry bits. Refer to Drilling section. Keep even force on the drill but
not so much that you crack the brittle material. A smooth, even flow of dust indicates the
proper drilling rate.
MAINTENANCE
Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool;
never immerse any part of the tool into a liquid.
IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and
adjustment should be performed by authorized service centers or other qualified service
personnel, always using identical replacement parts.
ACCESSORIES
Recommended accessories for use with your tool are available from your local dealer or
authorized service center. If you need assistance regarding accessories, please call:
1-800-54-HOW-TO (544-6986).
WARNING: The use of any accessory not recommended for use with this tool could be
hazardous.
SERVICE INFORMATION
Black & Decker offers a full network of company-owned and authorized service locations
throughout North America. All Black & Decker Service Centers are staffed with trained
personnel to provide customers with efficient and reliable power tool service.
Whether you need technical advice, repair, or genuine factory replacement parts, contact the
Black & Decker location nearest you. To find your local service location, refer to the yellow
pages directory under "ToolsElectric" or call: 1-800-54-HOW-TO.
FULL TWO-YEAR HOME USE WARRANTY
Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material
or workmanship. The defective product will be replaced or repaired at no charge in either of
two ways.
The first, which will result in exchanges only, is to return the product to the retailer from whom
it was purchased (provided that the store is a participating retailer). Returns should be made
within the time period of the retailers policy for exchanges (usually 30 to 90 days after the
sale). Proof of purchase may be required. Please check with the retailer for their specific
return policy regarding returns that are beyond the time set for exchanges.
The second option is to take or send the product (prepaid) to a Black & Decker owned or
authorized Service Center for repair or replacement at our option. Proof of purchase may be
required. Black & Decker owned and authorized Service Centers are listed under "Tools-
Electric" in the yellow pages of the phone directory.
This warranty does not apply to accessories. This warranty gives you specific legal rights and
you may have other rights which vary from state to state. Should you have any questions,
contact the manager of your nearest Black & Decker Service Center. This product is not
intended for commercial use.
MAXIMUM RECOMMENDED CAPACITIES
Cat. # Type Steel Soft Wood Hard Wood Masonry
DR200 3/8"Drill 3/8"(9.5mm) Twist Bit 1-1/4"(31.7mm) 1"(25.4mm) N/A
DR210 3/8"Drill 3/8"(9.5mm) Twist Bit 1-1/4"(31.7mm) 1"(25.4mm) N/A
DR220 3/8"Drill 3/8"(9.5mm) Twist Bit 1-1/4"(31.7mm) 1"(25.4mm) N/A
DR400 3/8"Hammer Drill 3/8"(9.5mm) Twist Bit 1-1/4"(31.7mm) 1"(25.4mm) 3/8"(9.5mm)
DR402 3/8"Hammer Drill 3/8"(9.5mm) Twist Bit 1-1/4"(31.7mm) 1"(25.4mm) 3/8"(9.5mm)
DR500 1/2"Drill 1/2"(12.7mm) Twist Bit 1-1/2"(38.1mm) 1-1/4"(31.7mm) N/A
DR600 1/2"Hammer Drill 1/2"(12.7mm) Twist Bit 1-1/2"(38.1mm) 1-1/4"(31.7mm) 1/2"(12.7mm)
See ‘Tools-Electric’
– Yellow Pages –
for Service & Sales
Black & Decker (U.S.) Inc.,
701 E. Joppa Rd.
Towson, MD 21286 U.S.A.
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AVANT DE RETOURNER LE PRODUIT, PEU IMPORTE LA RAI-
SON PRIÈRE DE COMPOSER
1 800 544-6986
CONSERVER LE PRÉSENT GUIDE À TITRE DE RÉFÉRENCE.
RENSEIGNEMENTS IMPORTANTS
Les perceuses dotées d'un inverseur de marche doivent être en position de
marche avant ou arrière pour fonctionner. La perceuse ne fonctionne pas lorsque
le levier de commande de l'interrupteur se trouve à la position centrale.
Bien serrer les mâchoires du mandrin dans chacun des trois trous, sauf les
mandrins sans clé qui se serrent fermement à la main.
GUIDE D’UTILISATION
Modèles DR200, DR210, DR220, DR400, DR402, DR500, et DR600
MESURES DE SÉCURITÉ
AVERTISSEMENT : Lire et comprendre toutes les directives. Le non-respect de toutes
les directives suivantes présente des risques de secousses électriques, d'incendie ou de
blessures graves.
CONSERVER CES MESURES.
ZONE DE TRAVAIL
S'assurer que la zone de travail est propre et bien éclairée. Des établis encombrés et
des endroits sombres présentent des risques d'accidents.
Ne pas utiliser des outils électriques en présence de vapeurs explosives (comme
celles dégagées par des liquides, des gaz ou des poussières inflammables). Les
étincelles générées par le moteur des outils électriques peuvent enflammer les poussières
ou les vapeurs.
Éloigner les curieux, les enfants et les visiteurs de la zone de travail lorsqu'on utilise
un outil électrique. Une distraction peut entraîner la perte de maîtrise de l'outil.
MESURES DE SÉCURITÉ RELATIVES À L'ÉLECTRICITÉ
Les outils à double isolation comportent une fiche polarisée (une lame plus large que
l'autre). La fiche n'entre que d'une façon dans une prise polarisée. Lorsque la fiche
n'entre pas à fond dans la prise, essayer de nouveau après avoir inversé les broches
de la fiche. Si la fiche n'entre toujours pas dans la prise, communiquer avec un
électricien certifié afin de faire installer une prise polarisée. Ne modifier en aucune
façon la fiche. La double isolation élimine le besoin d'un cordon trifilaire mis à la terre et
d'un système d'alimentation mis à la terre.