Chicago Electric 98759 Welder User Manual


 
SKU 98759 For technical questions, please call 1-800-444-3353. Page 8
for the job onto the end of the Spot

Insert one of the included electrodes 6.


Clamp the electrode holder of the 7.
ARC welder onto the Connection (15)
of the Spot Welder.
Adjust the output to no greater than 8.
50 Amps.
9. DANGER! To prevent serious
injury and death. If the operator
is not holding the Spot Welder, it
must be sitting on a nonconduc-
tive, nonammable surface. The
Spot Welder will immediately
turn on when the power button
is turned on. The connection be-
tween the Spot Welder and the
electrode clamp of the ARC welder
must also be must be sitting on
a nonconductive, nonammable
surface.
Turn on the ARC welder. 10.
Pull the Trigger all the way back and 11.
touch the prongs to the workpiece.
Release the trigger slowly until it 12.
connects the workpiece, then pull the
trigger back about 1/16”. The arc will
be ignited. The weld should take two
to three seconds to complete.
Pull the trigger all the way back to 13.
break the arc.
Allow the Spot Welder to cool down 14.
after ten welds.
15.
trode from the workpiece, discharge
the electrode to ground and turn the
Welder off. Disconnect the Spot
Welder from its power source.
Place the Spot Welder down on a 16.
-
face to cool.
To prevent accidents, disconnect the 17.
Spot Welder from the ARC welder
after use. Clean, then store the tool
indoors out of children’s reach.
TROUBLESHOOTING
Symptom Cause Solution
Weld does not occur. Unit not plugged in.1.
Blown fuse or circuit breaker.2.
Plug Power Cord into electrical outlet.1.
Replace fuse or reset circuit breaker.2.
Weld not strong/deep
enough.
Electrode dirty or oxidized.1.
Poor contact with metals.2.
Electrode holder dirty or oxidized.3.
Clean or replace Electrode. 1.
Press harder against workpiece/.2.
Clean area with copper cleaner and 3.


weld time required.
Metals to be welded are dirty. 1.
Electrode dirty, oxidized, or pitted.2.
Nuts on Conductors loose.3.
Facility line voltage low.4.
1.
sandpaper.
Clean, resurface, or replace Electrode.2.
Tighten nuts.3.
Check line voltage with voltmeter.4.
Burn through at weld
point.
Weld time too long.1.
Electrode dirty, oxidized, or pitted.2.
Shorten weld time.1.
Clean, resurface, or replace Electrode.2.
REV 09c