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2 309856U
Contents
ManualConventions ........................3
List of Models/Selection Guide ...............4
Standard Round Pattern Guns ..............4
Standard Flat Pattern Guns ................5
Direct Impingement Round Pattern Guns ......6
Direct Impingement Flat Pattern Guns ........7
Direct Impingement Flat Pattern Guns ........8
Four-Hose Gun ..........................8
Overall View ..............................11
Isocyanate Hazard .........................12
Keep A and B Components Separate .........12
Grounding ...............................12
PistonSafetyLock ........................12
Loss of Air Pressure .......................12
Setup....................................13
AdjustPurgeRod .........................15
Adjust Flat CeramTip ......................16
Shutdown ................................17
Daily Shutdown .........................17
Shutdown for More than a Day .............17
Pressure Relief Procedure ..................18
Optional Configurations ....................19
Optional Fluid Manifold Position ............19
Optional Hose Position ...................20
Maintenance ..............................21
Supplied Tool Kit ........................21
KeepGunClean ........................21
As Needed ............................21
Daily .................................21
Weekly to Monthly .......................21
FlushGun .............................22
CleanOutsideofGun ....................22
CleanAirCap ..........................22
Clean Muffler ...........................22
Clean Fluid Manifold .....................22
Clean Slip-Fit Polycarballoy Mix Module ......23
Clean CeramTip ........................26
StuckPurgeRod........................27
CleanPurgeRod .......................27
Adjust Front Rod Seal ....................28
Adjust Rear Rod Seal ....................29
Troubleshooting ..........................30
Theory of Operation .....................32
CutawayView ..........................33
Repair ...................................34
Tools Required .........................34
Lubrication ............................34
Replace CeramTip ......................34
Disassemble Front End ...................35
Reassemble Front End ...................36
Slip-Fit Polycarballoy Mix Module ...........38
Rear Rod Seal ..........................40
Check Valves ...........................41
PistonandPurgeRod ....................42
PistonSafetyLock.......................44
AirValve ..............................44
Notes ....................................45
Parts ....................................46
Slip-Fit Polycarballoy Mix Module Kits ........48
CeramTip Kits ..........................50
DrillBitKits ............................51
Gun Repair Kits .........................52
Check Valve Filter Screen Kits (10 per kit) ....52
Accessories ..............................53
GunCover .............................53
Fusion Gun Lubricant Kit ..................53
Tip Cleanout Tool .......................53
Gun Cleaning Kit
........................53
Circulation Manifold ......................53
Flushing Manifold .......................53
SolventFlushKits .......................53
SolventFlushPailKit.....................54
Hose Adapter Kits .......................54
Pour Nozzle Kit .........................54
TechnicalData ............................55
Graco Standard Warranty ...................56
GracoInformation .........................56