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OM-226 857 Page 11
SECTION 3 − INSTALLATION
3-1. Specifications For Spool Gun 3035-20
Wire Diameter Range
Approximate
Wire Feed
Range
Cooling
Method
Maximum Spool
Size
Weld Circuit
Rating
Overall
Dimensions
Weight
.030 Thru .035 in.
(0.8 Thru 0.9 mm)
Aluminum Wire
.023 Thru 035 in.
(0.6 Thru 0.9 mm)
Hard Or Cored Wire
115 To 715 ipm
(4.1 To 20.4
mpm)
Air Cooled
4 in. (102 mm)
Diameter
100 Volts, 150
Amperes, 60%
Duty Cycle
Using Argon
Shielding Gas
Length:
11-1/2 in. (291 mm)
Width:
2-1/4 in. (57 mm)
Height:
8 in. (203 mm)
9.1 lb (4.1 kg)
Gun With Cable
3-2. Specifications For Spool Gun 3545-20
Wire Diameter Range
Approximate
Wire Feed
Range
Cooling
Method
Maximum Spool
Size
Weld Circuit
Rating
Overall
Dimensions
Weight
.030 Thru .047 in.
(0.8 Thru 1.2 mm)
Aluminum Wire
.030 Thru .047 in.
(0.8 Thru 1.2 mm)
Hard Or Cored Wire
200 To 1200 ipm
(5.1 To 30.5
mpm)
Air Cooled
4 in. (102 mm)
Diameter
100 Volts, 200
Amperes, 60%
Duty Cycle
Using Argon
Shielding Gas
Length:
11-1/2 in. (291 mm)
Width:
2-1/4 in. (57 mm)
Height:
8 in. (203 mm)
10 lb (4.5 kg)
Gun With Cable
Attention: Installing a spool gun on the IronMan 210 or IronMan 250 requires installing a Spool Gun Conversion kit
consisting of a toggle switch assembly and gas diverter valve (see Section 3-3).
Installing a spool gun on the IronMan 250 (Eff w/Serial No. LA135884) requires this kit consisting of a toggle
switch assembly and gas diverter valve.
Installing a spool gun on the IronMan 250 prior to Serial No. LA135884 requires ordering an
SGA 100 control.
The SGA 100 or 100C spool gun adapter control is needed for installation on other MIG or engine driven
welding power sources.
3-3. Components Supplied With Spool Gun Conversion Kit
Ref. 801 890-A / Ref. 801 890-A
Gas Diverter Valve Spool Gun Toggle Switch Assembly