Ingersoll-Rand 8448A3 Sander User Manual


 
M10
122
6
DISASSEMBLY/ASSEMBLY INSTRUCTIONS
Always wear eye protection when operating or perform-
ing maintenance on this tool.
Always turn off the air supply and disconnect the air
supply hose before installing, removing or adjusting any
accessory on this tool or before performing any mainte-
nance on this tool.
Never apply excessive pressure by a holding device which
may cause distortion of a part.
Apply pressure evenly to parts which have a press fit.
Apply even pressure to the bearing race that will be press
fitted to the mating part.
Use correct tools and fixtures when servicing this tool.
Dont damage ‘‘O rings when servicing this tool.
Use only genuine ARO replacement parts for this tool.
When ordering, specify part number, description, tool mod-
el number and serial number.
MOTOR DISASSEMBLY
Remove four screws (37), releasing pad (36) from tool.
Remove six screws (38) and five screws (35), releasing
drive plate (34), with paper holder assemblies.
Remove screw (33), washer (32), washer (31), shim (30),
bearing (29), bearing housing (28) and counterbalance
(27).
Remove lock ring (26) LEFT HAND THREADS boot (25)
and spacer (24).
Remove motor assembly and pin (15). NOTE: It may be
necessary to tap housing with a soft face hammer to loosen
motor from housing.
Remove retaining ring (16).
Using special brass blocks to fit around o.d. of cylinder,
clamp around cylinder and press spindle (23) thru bearing
(17) and end plate (18).
Remove blades (21), rotor (20) and key (22).
Remove other bearing (17) and end plate (18).
MOTOR ASSEMBLY
Press bearings (17) into end plates (18), pressing on outer
race of bearings.
Assemble one end plate (18) onto spindle (23).
Install key (22) in key slot.
Assemble rotor (20) to spindle (23), aligning keyway to key
(22).
Coat five rotor blades (21) with ARO 29665 spindle oil and
assemble to rotor slots straight side out.
Coat i.d. of cylinder (19) with ARO 29665 spindle oil and as-
semble over rotor.
Assemble end plate (18), with bearing (17), to spindle (23),
pressing on inner race of bearing.
Install retaining ring (16) to groove in spindle, with ring
bowed away from motor.
Place housing (1) in a suitable holding device, with ‘‘motor
end in an upright position.
Place a 1/8 diameter rod (6 to 8 long) into the blind hole
provided in housing for roll pin.
Align notches in end plates and cylinder with rod and slide
motor assembly down rod and into housing.
Remove rod and insert roll pin (15).
Assemble spacer (24) into housing (1).
Assemble boot (25) to housing, aligning tab on boot with
slot in housing.
Assemble lock ring (26) to housing LEFT HAND
THREADS securing motor assembly and boot.
Pack bearing (29) with ARO 33153 grease and assemble to
bearing housing (28), pressing on outer race of bearing.
NOTE: Assemble with shielded side out.
Assemble counterbalance (27) and bearing housing (28) to
spindle (23), pressing on inner race of bearing.
Assemble shim (30), washer (31) and washer (32) to tool,
securing with screw (33).
Assemble drive plate (34) to tool, securing with five screws
(35) and six screws (38). NOTE: Be sure tab on boot (25) is
aligned with slot in housing (1).
Assemble pad (36) to drive plate (34), securing with four
screws (37).
NOTE: When replacing entire plate and paper holder as-
sembly, replace with riveted holder assembly (44567).
When replacing paper holder assembly only, replace with
paper holder assembly (44574).
Assemble paper holder assembly to drive plate (34), secur-
ing with screws (46), washers (40) and nuts (39).
THROTTLE DISASSEMBLY
Remove pad (36) and drive plate (34) (see ‘‘Motor Disas-
sembly).
Remove inlet adapter (10) and ‘‘O ring (9), releasing
spacer (8) (where applicable), spring (7) and valve (6).
NOTE: Do not remove seat (5) unless damage is evident.
Remove retaining ring (14), releasing regulator (12), with
‘‘O ring (13), and valve stem (11).
To remove lever (3), remove roll pin (2).
THROTTLE ASSEMBLY
Grease and assemble ‘‘O ring (13) to regulator (12).
Coat valve stem (11) with ARO 29665 spindle oil and as-
semble to housing, with hole in valve stem in line with hous-
ing to accept valve (6).
Coat valve (6) with ARO 29665 spindle oil and assemble to
housing, securing valve stem (11).
Assemble spring (7) and spacer (8) (where applicable) to
housing, securing with ‘‘O ring (9) and inlet adapter (10).
Assemble regulator (12) to housing, securing with retaining
ring (14).
Assemble drive plate (34) and pad (36) to tool (see ‘‘Motor
Assembly).