Lincoln Electric IM819-B Welding System User Manual


 
F-3
DIAGRAMS
F-3
RANGER 10,000
CR1
STARTER
SOLENOID
AC ACB+
REGULATOR
FLYWHEEL ALTERNATOR
B-
5E
5D
224
ENGINE COMPONENTS
224A
1
2
3
CONNECTOR PIN NUMBERS:
7
6
12
12
34
J1J2
209A
209A
224C
210
GENERATOR LEAD END
(NOTE CAVITY NUMBERS)
LOCATING TAB
TERMINAL BLOCK
CONNECTION
208
208 (CAVITY #2)
211 (CAVITY #3)
224C (CAVITY #4)
1
3
2
4
211
C
M20431
215
+
ELECTRICAL SYMBOLS PER E1537
STATOR
REACTOR
S1
WORK ELECTRODE
D1
ROTOR
PCB1
SLIP RING NEAREST LAMINATION
W1
W2
C1
S1
R1
R5
C1
-
+
R3
STATOR
REACTOR
+
10
8
1
7
12
6
6
5
3
97
200A
219
3
GND-E
GND-E
GND-G
200A
219
224
215
76A
5E
75A
77A
J1
8
10
5D
254
R1
75A76A
77A
-
209
+
R
R
U
V
W
GND-D
GND-C
5F
224A
GND-H
6
5
5L
120V/240V
5K
GND-D
GND-C
J4
J3
J2
GND-G
5L
5K
120V
120V
12
11
11
3A
CB1
40A
40A
CB2
CB3
20A
20A
CB4
3
RANGER 10,000 WIRING DIAGRAM - FOR CODE 11151(KOHLER) AND CODE 11253 (ROBIN / SUBARU)
CCW
ALL CASE FRONT COMPONENTS SHOWN VIEWED FROM REAR.
N.A. GROUNDING THIS TERMINAL STOPS THE ENGINE.
210
CB7
25A
R = RED OR PINK
B = BLACK OR GRAY
V = VIOLET
U = BLUE
W = WHITE
LEA
D COLOR CODE:
254
3
12
3
4
261
260
1 TURN
211
213
208C
6A
6
LEADS 3 AND 6:
2 TURNS THRU TOROID IN
OPPOSITE DIRECTIONS
6
79
J2
S2 E
GND-I
P5
J5
GROUND SCREW
ON LOWER CASEFRONT
S3
3B
6B
213A
213A
S3 OPERATION
OFF
AUTO
HIGH
START
1
2
34
X
X
X
X
X
X
X
X
X = CLOSED CIRCUIT
1
2
3
4
N.A.
IGNITION
MODULE
HOUR
METER
TERMINAL BLOCK
(SEE CONN.)
12 VOLT
BATTERY
OUTPUT
CONTROL
ENGINE
FOOT
ENGINE
CROSS
SUPPORT
FUEL
SHUTOFF
SOLENOID
OIL
PRESSURE
SWITCH
S2
L1
CHOKE
SILVER COLORED TERMINALS
IDLER
SOLENOID
5F
GROUND SCREW
ON UPPER
CASEFRONT
224C
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside
the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.