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OM-1216 Page 9
SECTION 3 − INSTALLATION
3-1. Specifications For Spoolmate 3035
Wire Diameter Range
Approximate
Wire Feed
Range
Cooling
Method
Maximum Spool
Size
Weld Circuit
Rating
Overall
Dimensions
Weight
.023 Thru .035 in
(0.8 Thru 0.9 mm)
Aluminum Wire
.023 Thru 035 in
(0.8 Thru 0.9 mm)
Hard Or Cored Wire
115 To 715 ipm
(4.1 To 20.4
mpm)
Air Cooled
4 in (102 mm)
Diameter
100 Volts, 150
Amperes, 60%
Duty Cycle
Using Argon
Shielding Gas
Length:
11-1/2 in (291 mm)
Width:
2-1/4 in (57 mm)
Height:
8 in (203 mm)
9.1 lb (4.1 kg)
Gun With Cable
3-2. Specifications For Spoolmate 3545
Wire Diameter Range
Approximate
Wire Feed
Range
Cooling
Method
Maximum Spool
Size
Weld Circuit
Rating
Overall
Dimensions
Weight
.030 Thru .047 in
(0.8 Thru 1.2 mm)
Aluminum Wire
.030 Thru 047 in
(0.8 Thru 1.2 mm)
Hard Or Cored Wire
200 To 1200 ipm
(5.1 To 30.5
mpm)
Air Cooled
4 in (102 mm)
Diameter
100 Volts, 200
Amperes, 60%
Duty Cycle
Using Argon
Shielding Gas
Length:
11-1/2 in (291 mm)
Width:
2-1/4 in (57 mm)
Height:
8 in (203 mm)
9.1 lb (4.1 kg)
Gun With Cable
Spoolmate spool guns will connect directly to the Millermatic 210 and Millermatic
Pulser.
Installing a spool gun on the Millermatic 185 or Ironman 210, or Ironman 250
requires ordering and installing field kit 207 642 consisting of a toggle switch
assembly and gas diverter valve.
Installing a spool gun on the Ironman 250 (Eff w/Serial No. LA135884) requires
ordering and installing field kit 207 642 consisting of a toggle switch assembly and
gas diverter valve. The Ironman 250 prior to Serial No. LA135884 requires the
SGA 100.
Installing a spool gun on the Millermatic 185 previous to serial no. KH376829
requires ordering and installing retrofit kit 186 871 and field kit 207 642.
The SGA 100 or 100C spool gun adapter is needed for installation on other MIG or
engine driven welding power sources.
NOTE