Milwaukee 2455-20 Drill User Manual


 
4
5
To drill, turn the mode selector collar
so the arrow lines up with
.
Torque LED
When the speci ed torque is reached
(60/80 in.lbs), the Torque LED on the
back of the tool will light.
Recalibration:
To maintain high-precision torque, the tool will
occasionally need to be recalibrated. To signify
that the tool may be out of an acceptable toler-
ance torque range, theTorque LED will ash after
the trigger is released. The tool can continue to
be used for jobs not requiring accurate torque,
but should be returned to a MILWAUKEE service
facility for recalibration before using for precision
torque work.
Please send the M12™ No–Hub Coupling Drill
Driver needing service of the torque mechanism
(or if tool has reached its 25,000 cycles) to
Milwaukee Electric Tool Corporation
13135 West Lisbon Road
Brook eld, Wisconsin 53005
Attention: After–Sales Service
to calibrate the M12™ No–Hub Coupling Drill Driver
to manufacturer’s speci cation of 60/80 in–lbs,
using calibrated test equipment traceable to the
National Institute of Standards and Technology
Standards. Product will be returned with manu-
facturer’s statement of calibration. There is an ad-
ditional charge to obtain a separate NIST - National
Institute of Standards and Technology Standards
“Certi cate of Calibration”.
Using the Control Switch
The control switch may be set
to three positions: forward, re-
verse and lock. Due to a lockout
mechanism, the control switch
can only be adjusted when the
ON/OFF switch is not pressed.
Always allow the motor to come
to a complete stop before using
the control switch.
For forward (clockwise) rotation,
push in the control switch from the
right side of the tool. Check the
direction of rotation before use.
For reverse (counterclockwise)
rotation, push in the control switch
from the left side of the tool.
Check direction of rotation
before use.
To lock the trigger, push the con-
trol switch to the center position.
The trigger will not work while
the control switch is in the center
locked position. Always lock the
trigger or remove the battery pack
before performing maintenance,
changing accessories, storing the
tool and any time the tool is not in use.
APPLICATIONS
This tool provides a quick, convenient means of
drilling small holes and installing and removing
bands.
Drilling in Wood, Composition Materials and
Plastic
Always use sharp bits. When using twist drill bits,
pull the bit out of the hole frequently to clear chips
from the bit utes. To reduce the chance of splinter-
ing, back work with a piece of scrap wood.
During binding or high torque drilling applications,
the tool may shut down. To reset, release the trigger.
Tightening/Removing Bands
Adjust the clutch to the proper setting as indicated
by the band manufacterer. Place the proper size
socket into the tool. Fit the socket over the band fas-
tener and pull the trigger. When the proper torque
is reqched, the clutch will slip, the tool will stop, and
the torque LED will light. Release the trigger.
When removing bands, it may be necessary to
slightly loosen the band fastener by hand before
using the tool's reverse. Fit the socket over the band
fastener. Manually rotate the tool counterclockwise
to release the torque on the fastener. Put the tool into
reverse and pull the trigger fo fully release the band.
WARNING To reduce the risk of elec-
tric shock, check work area for hidden
pipes and wires before drilling or driving screws.
Forward -
Push from RIGHT
Lock -
Push to CENTER
Reverse -
Push from LEFT
Maintaining Tool
Keep your tool, battery pack and charger in good re-
pair by adopting a regular maintenance program.
After six months to one year, depending on use,
return the tool, battery pack and charger to a
MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears,
spindles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger,
motor)
MAINTENANCE
WARNING To reduce the risk of injury,
always unplug the charger and remove
the battery pack from the charger or tool
before performing any maintenance. Never
disassemble the tool, battery pack or charger.
Contact a MILWAUKEE service facility for ALL
repairs.
80
Drilling
Battery Pack Protection
To protect the battery from damage and extend
its life, the tool’s intelligent circuit monitors current
draw, temperature, and voltage drops.
In extremely high torque, binding, stalling, and short
circuit situations that cause high current draw, the
fuel gauge will ash, and the tool will turn OFF. To
reset, release the trigger.
Under extreme circumstances, the internal tem-
perature of the battery could become too high.
If this happens, the fuel gauge will ash and the
battery pack will shut off. Let the battery pack cool
and then continue work.
ACCESSORIES
For a complete listing of accessories refer to your
MILWAUKEE Electric Tool catalog or go online
to www.milwaukeetool.com. To obtain a catalog,
contact your local distributor or service center.
WARNING Always remove battery
pack before changing or removing ac-
cessories. Only use accessories speci cally
recommended for this tool. Others may be
hazardous.
Cleaning
Clean dust and debris from charger and tool vents.
Keep tool handles clean, dry and free of oil or
grease. Use only mild soap and a damp cloth to
clean the tool, battery pack and charger since certain
cleaning agents and solvents are harmful to plastics
and other insulated parts. Some of these include
gasoline, turpentine, lacquer thinner, paint thinner,
chlorinated cleaning solvents, ammonia and house-
hold detergents containing ammonia. Never use
ammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and char-
ger to the nearest service center.
WARNING To reduce the risk of per-
sonal injury and damage, never immerse
your tool, battery pack or charger in liquid or
allow a liquid to ow inside them.
TECHTRONIC INDUSTRIES' warranty is for 5 year since the original
purchase date. This warranty card covers any defect in material and
workmanship on this Power Tool.
To make this warranty valid, present this warranty card, sealed/stamped
by the distributor or store where you purchased the product, to the Au-
thorized Service Center (ASC). Or, if this card has not been sealed/
stamped, present the original proof of purchase to the ASC.
Call toll-free 1 800 832 1949 to nd the nearest ASC, for service, parts,
accessories or components.
Procedure to make this warranty valid
Take the product to the ASC, along with the warranty card sealed/
stamped by the distributor or store where you purchased the product,
and there any faulty piece or component will be replaced without cost
for you. We will cover all freight costs relative with this warranty process.
Exceptions
This warranty is not valid in the following situations:
a) When the product is used in a different manners from the end-user
guide or instruction manual.
b) When the conditions of use are not normal.
c) When the product was modi ed or repaired by people not authorized
by TECHTRONIC INDUSTRIES.
Note: If cord set is damaged, it should be replaced by an Authorized
Service Center to avoid electric risks.
SERVICE AND ATTENTION CENTER
Rafael Buelna No.1.
Col. Tezozomoc Mexico, Azcapotzalco D.F.
Ph. 01 800 832 1949
IMPORTED AND COMMERCIALIZED BY:
TECHTRONIC INDUSTRIES MEXICO, .S.A. DE C.V.
Av. Santa Fe 481 piso 6, Col. Curz Manca.
CP 05349, Cuajimalpa, D.F.
LIMITED WARRANTY - USA AND CANADA
LIMITED WARRANTY - MEXICO,
CENTRAL AMERICA AND CARIBBEAN
Model:
Date of Purchase:
Distributor or Store Stamp:
Every MILWAUKEE power tool (including cordless product – tool, battery
pack(s) - see separate & distinct CORDLESS BATTERY PACK LIMITED
WARRANTY statements & battery charger and Work Lights*) is warranted
to the original purchaser only to be free from defects in material and
workmanship. Subject to certain exceptions, MILWAUKEE will repair or
replace any part on an electric power tool which, after examination, is
determined by MILWAUKEE to be defective in material or workmanship
for a period of ve (5) years* after the date of purchase unless otherwise
noted. Return of the power tool to a MILWAUKEE factory Service Center
location or MILWAUKEE Authorized Service Station, freight prepaid and
insured, is required. A copy of the proof of purchase should be included
with the return product. This warranty does not apply to damage that
MILWAUKEE determines to be from repairs made or attempted by anyone
other than MILWAUKEE authorized personnel, misuse, alterations, abuse,
normal wear and tear, lack of maintenance, or accidents.
*The warranty period for, Job Site Radios, M12™ Power Port and Trade Ti-
tan™ Industrial Work Carts is one (1) year from the date of purchase. The
warranty period for a LED Work Light and LEDUpgrade Bulb is a limited
LIFETIME warranty to the original purchaser only, if during normal use the
LED bulb fails the Work Light or Upgrade Bulb will be replaced free of charge.
*This warranty does not cover Air Nailers & Stapler, Airless Paint Sprayer,
Cordless Battery Packs, Gasoline Driven Portable Power Generators,
Hand Tools, Hoist – Electric, Lever & Hand Chain, M12™ Heated Jackets,
Reconditioned product and Test & Measurement products. There are
separate and distinct warranties available for these products.
Warranty Registration is not necessary to obtain the applicable warranty
on a MILWAUKEE power tool product. The manufacturing date of the
product will be used to determine the warranty period if no proof of
purchase is provided at the time warranty service is requested.
ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT
REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CON-
TRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT.
IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT
PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE
BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL
OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES,
EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSE-
QUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY
PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR
LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EXCLUSION
OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES,
SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO
YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER
EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT
PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WAR-
RANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WAR-
RANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT
PERMITTED BY LAW, SUCH IMPLIED WARRANTIES ARE LIMITED
TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS
DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS
ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE
LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES
YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER
RIGHTS WHICH VARY FROM STATE TO STATE.
This warranty applies to product sold in the U.S.A. and Canada only.
Please consult the ‘Service Center Search’ in the Parts & Service section of
MILWAUKEE’s website www.milwaukeetool.com or call 1.800.SAWDUST
(1.800.729.3878) to locate your nearest MILWAUKEE factory Service
Center location.
• Testing to assure proper mechanical and
electrical operation
If the tool does not start or operate at full power
with a fully charged battery pack, clean the contacts
on the battery pack. If the tool still does not work
properly, return the tool, charger and battery pack,
to a MILWAUKEE service facility for repairs.