Powermatic 209 Planer User Manual


 
3
Table of Contents
Warranty and Service .............................................................................................................................. 2
Table of Contents .................................................................................................................................... 3
Warning ................................................................................................................................................... 4
Introduction ............................................................................................................................................. 6
Features .................................................................................................................................................. 6
Specifications .......................................................................................................................................... 7
Unpacking ............................................................................................................................................... 8
Assembly ................................................................................................................................................ 9
Knife Gauge (model 209 only) .............................................................................................................. 9
Handwheel ........................................................................................................................................... 9
Extension Tables ............................................................................................................................... 10
Dust Hood .......................................................................................................................................... 10
Electrical Connections ........................................................................................................................ 10
Extension Cords................................................................................................................................. 11
Adjustments .......................................................................................................................................... 11
Belt Tension ....................................................................................................................................... 11
Table Rollers ...................................................................................................................................... 11
Cutterhead ......................................................................................................................................... 12
Knife Adjustments (Model 209 only) ................................................................................................... 12
Replacing and Re-setting Knives (Model 209 only) ............................................................................. 13
Replacing or Rotating Knife Inserts (Model 209HH only)..................................................................... 14
Work Table Parallel to Cutterhead ...................................................................................................... 15
Anti-Kickback Fingers ........................................................................................................................ 16
Infeed and Outfeed Roller Spring Tension .......................................................................................... 16
Height of Infeed Roller, Chipbreaker, Pressure Bar and Outfeed Roller .............................................. 16
Infeed Roller Height ........................................................................................................................... 17
Chipbreaker Height ............................................................................................................................ 17
Pressure Bar Height ........................................................................................................................... 18
Chip Deflector .................................................................................................................................... 18
Feed Speed Control ........................................................................................................................... 18
Changing Accessories for Lowest Feed Speed ................................................................................... 18
Return Rollers .................................................................................................................................... 19
Depth of Cut....................................................................................................................................... 19
Know the Transmitting Rollers of Your Planer..................................................................................... 15
Maintenance .......................................................................................................................................... 20
Lubrication ......................................................................................................................................... 20
Troubleshooting: Operating Problems .................................................................................................... 22
Troubleshooting: Mechanical and Electrical Problems ............................................................................ 23
Optional Accessories ............................................................................................................................. 24
Replacement Parts ................................................................................................................................ 24
Cutterhead Assembly ......................................................................................................................... 25
Parts List: Cutterhead Assembly ........................................................................................................ 26
Base Assembly .................................................................................................................................. 28
Parts List: Base Assembly .................................................................................................................. 29
Gearbox Assembly ............................................................................................................................. 30
Parts List: Gearbox Assembly ............................................................................................................ 31
Stand Assembly ................................................................................................................................. 32
Parts List: Stand Assembly................................................................................................................. 32
Parts List: Table Assembly ................................................................................................................. 34
Electrical Connections – Single Phase, 230 Volt only ............................................................................. 35
Electrical Connections – 3 Phase, 230 Volt only ..................................................................................... 36
Electrical Connections – 3 Phase, 460 Volt only ..................................................................................... 37
Preventive Maintenance ........................................................................................................................ 38