Powermatic DDS-225 Sander User Manual


 
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Table of Contents
Warranty and Service..........................................................................................................................2
Table of Contents ...............................................................................................................................3
Warnings............................................................................................................................................4
Features ............................................................................................................................................6
Specifications .....................................................................................................................................7
Unpacking ..........................................................................................................................................8
Shipping Contents ...........................................................................................................................8
Assembly ...........................................................................................................................................9
Handwheel Assembly ......................................................................................................................9
Dust Ports .......................................................................................................................................9
Dust Collection ................................................................................................................................9
Electrical Connections.........................................................................................................................9
Abrasive Paper Installation ................................................................................................................ 10
Adjustments ..................................................................................................................................... 11
Drum Height.................................................................................................................................. 11
Pressure Rollers............................................................................................................................ 12
Table Height ................................................................................................................................. 12
Table Parallelism ........................................................................................................................... 12
Lead Screw Thread Clearance ....................................................................................................... 13
Conveyor Belt ............................................................................................................................... 14
Drive Belts .................................................................................................................................... 14
Pulley Alignment ........................................................................................................................... 15
Changing Belts.............................................................................................................................. 15
Maintenance .................................................................................................................................... 16
Operations ....................................................................................................................................... 16
Basic Operation............................................................................................................................. 16
Stock Feeding Angle ..................................................................................................................... 16
Multiple-Piece Sanding Runs ......................................................................................................... 16
Edge Sanding ............................................................................................................................... 17
Sanding Imperfect Stock ................................................................................................................ 17
Face Frames & Raised Panel Doors ............................................................................................... 17
Reversing Conveyor Direction ........................................................................................................ 17
Abrasives ......................................................................................................................................... 17
Switch Lock ...................................................................................................................................... 18
Maintenance Checklist ...................................................................................................................... 19
Troub leshooting ................................................................................................................................ 19
Performance Problems .................................................................................................................. 19
Mechanical & Electrical Problems ................................................................................................... 20
Parts – DDS-225 Sander ................................................................................................................... 21
Drum Assembly – DDS-225 ........................................................................................................... 21
Drum Assembly – DDS-225 ........................................................................................................... 22
Conveyor Assembly – DDS-225 ..................................................................................................... 23
Motor & Cabinet Assembly – DDS-225 ........................................................................................... 25
Gearbox Assembly – DDS-225 ....................................................................................................... 28
Parts – DDS-237 Sander ................................................................................................................... 30
Drum Assembly – DDS-237 ........................................................................................................... 30
Conveyor Assembly – DDS-237 ..................................................................................................... 32
Motor and Cabinet Assembly – DDS-237 ........................................................................................ 34
Gearbox Assembly – DDS-237 ....................................................................................................... 37
Optional Accessories ........................................................................................................................ 39
Ready-To-Cut Abrasive Strips ........................................................................................................ 39
Wiring Diagrams ............................................................................................................................... 40