Black & Decker 5146604-00 Drill User Manual


 
Operating Instructions
Trigger Switch & Forward/Reverse Button - Figure 3
The drill is turned ON and OFF by pulling and releasing the trigger switch shown in
Figure 3. The farther the trigger is depressed, the higher the speed of the drill. A
forward/reverse control button determines the direction of the tool and also serves as a lock
off button. To select forward rotation, release the trigger switch and depress the
forward/reverse control button as depicted in Figure 3. To select reverse, depress the
forward/reverse control button the opposite direction. The center position of the control
button locks the tool in the off position. When changing the position of the control button, be
sure the trigger is released.
Torque Control - Figure 4
This tool is fitted with a collar to select the operating mode and to set the torque for
tightening screws. Large screws and hard workpiece materials require a higher torque
setting than small screws and soft workpiece materials.
For drilling in wood, metal and plastics, set the collar to the drilling position symbol .
For screwdriving, set the collar to the desired setting. If you do not yet know the appro-
priate setting, proceed as follows:
Set the collar to the lowest torque setting.
Tighten the first screw.
If the clutch ratchets before the desired result is achieved, increase the collar setting
and continue tightening the screw. Repeat until you reach the correct setting. Use this
setting for the remaining screws.
Dual Range Gearing - Figure 5
The dual range feature of your drill allows you to shift gears for greater versatility. To select
low speed, high torque setting (position 1), turn tool off and permit to stop. Slide gear shifter
button away from the chuck. To select the high speed, low torque setting (position 2), turn
tool off and permit to stop. Slide gear shifter button back (towards the chuck).
NOTE: Do not change gears when tool is running. If you are having trouble changing
gears, make sure that the dual range gear button is either completely pushed forward or
completely pushed back.
Keyless Chuck
To insert a drill bit or other accessory:
1. Grasp the chuck collar (containing the two orange buttons) with one hand and use your
other hand to rotate the chuck in the counterclockwise direction, as viewed from the
chuck end.
2. Insert the bit or other accessory fully into the chuck, and tighten securely by holding the
collar behind the chuck (containing the two orange buttons) and rotating the chuck in
the clockwise direction as viewed from the chuck end.
WARNING: Do not attempt to tighten drill bits (or any other accessory) by gripping the
front part of the chuck and turning the tool on. Damage to the chuck and personal injury
may occur when changing accessories.
Removable Chuck with Quick Connect
TM
Bit Change System - Figure 6
Another unique feature of your drill is the ability to remove the chuck quickly and easily.
This allows for a drill bit to be in the keyless chuck, while another accessory such as a
screwdriver bit, can be inserted into the Quick Connect
TM
hex shaft at the same time.
To remove the chuck:
1. Grasp the drill and depress the two orange buttons on the chuck collar as shown in
Figure 6.
2. With the buttons depressed, pull straight out.
To replace the chuck:
1. Push the quick connect chuck straight on with a slight twisting motion until you hear it
click into place.
To insert a screwdriver bit into the Quick Connect
TM
hex shaft, push the bit in until you hear
it click into place. To remove the bit, hold the drill as shown in Figure 7. Push in evenly on
the spring loaded disc with two fingers and pull the bit straight out.
Screw Driving
For driving fasteners, the reversing button should be pushed to the left. Use reverse (button
pushed to the right) for removing fasteners. When moving from forward to reverse, or vice
versa, always release the trigger switch first.
On Board Bit Storage
A bit storage slot is built-in to the area just above the battery.
Drilling
Use sharp drill bits only.
Support and secure work properly, as instructed in the Safety Instructions.
Use appropriate and required safety equipment, as instructed in the Safety Instructions.
Secure and maintain work area, as instructed in the Safety Instructions.
Run the drill very slowly, using light pressure, until the hole is started enough to keep the
drill bit from slipping out of it.
Apply pressure in a straight line with the bit. Use enough pressure to keep the bit biting
but not so much as to stall the motor or deflect the bit.
Hold the drill firmly with one hand on the grip and the other hand on the bottom of the
battery pack to control its twisting action.
DO NOT CLICK THE TRIGGER OF A STALLED DRILL OFF AND ON IN AN ATTEMPT
TO START IT. DAMAGE TO THE DRILL CAN RESULT.
Minimize stalling on breakthrough by reducing pressure and slowly drilling through the
last part of the hole.
Keep the motor running while pulling the bit out of a drilled hole. This will help reduce
jamming.
Make sure switch turns drill on and off.
WARNING: It is important to support the work properly and to hold the drill firmly to
prevent loss of control which could cause personal injury. If you have any questions on how
to properly operate tool, call: 1-800-544-6986.
Drilling in Wood
Holes in wood can be made with the same twist drill bits used for metal or with spade bits.
These bits should be sharp and should be pulled out frequently when drilling to clear chips
from the flutes.
Drilling in Metal
Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which
should be drilled dry. The cutting lubricants that work best are sulfurized cutting oil or lard oil.
Drilling in Masonry
Use carbide tipped masonry bits. Refer to Drilling section. Keep even force on the drill but
not so much that you crack the brittle material. A smooth, even flow of dust indicates the
proper drilling rate.
T
roubleshooting
Problem Possible Cause Possible Solution
Unit will not start. • Battery not installed properly. • Check battery installation.
• Battery not charged. • Check battery charging
requirements.
Battery will not charge. • Battery not inserted into charger. • Insert battery into charger
until red LED appears.
• Charger not plugged in. • Plug charger into a
working outlet. Refer to
“Important Charging Notes”
for more details.
• Surrounding air temperature • Move charger and tool to
too hot or too cold. a surrounding air
temperature of above 40
degree F(4,5°C) or below
105 degree F (+40,5°C).
For assistance with your product, visit our website www.blackanddecker.com for the
location of the service center nearest you or call the BLACK & DECKER help line at
1-800-544-6986.
Maintenance
Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool;
never immerse any part of the tool into a liquid.
An occasional application of a household oil to the Quick Connect
TM
hex shaft will help
prevent rust.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS.
Before using charger, read and understand all instructions and cautionary markings on
(1) charger, (2) battery pack, and (3) product using battery pack.
DANGER: 120 volts present at charging terminals. Do not probe with conductive objects.
Danger of electric shock or electrocution.
DANGER: If battery pack case is cracked or damaged, do not insert into charger. Danger
of electric shock or electrocution.
DANGER: Never attempt to open the battery pack for any reason. If the plastic housing of
the battery pack breaks or cracks, return to a service center for recycling.
WARNING: Don’t allow any liquid to get inside charger. Electric shock may result.
CAUTION: To reduce risk of injury, charge only Black & Decker rechargeable batteries.
Other types of batteries may burst, causing personal injury and damage.
To facilitate the cooling of the battery pack after use, avoid placing the charger or
battery pack in a warm environment such as in a metal shed, or an uninsulated trailer.
Do not expose charger to rain or snow.
Use of an attachment not recommended or sold by Black & Decker may result in risk of
fire, electric shock, or injury to persons.
This charger is not intended for any uses other than charging Black & Decker recharge-
able batteries. Any other uses may result in risk of fire, electric shock or electrocution.
To reduce risk of damage to electric plug and cord, pull by plug rather than cord when
disconnecting charger.
Make sure cord is located so that it will not be stepped on, tripped over, or otherwise
subjected to damage or stress.
An extension cord should not be used unless absolutely necessary. Use of improper
extension cord could result in risk of fire, electric shock, or electrocution. If an extension
cord must be used, make sure:
That the pins on plug of extension cord are the same number, size and shape of
those of plug on charger.
That extension cord is properly wired and in good electrical condition and the wire
size is large enough for AC ampere rating of charger as specified below.
An extension cord must have adequate wire size (AWG or American Wire Gauge) for
safety. The smaller the gauge number of the wire, the greater the capacity of the cable,
that is, 16 gauge has more capacity than 18 gauge. When using more than one extension
to make up the total length, be sure each individual extension contains at least the
minimum wire size.
RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS
TOTAL EXTENSION CORD LENGTH (FEET)
25 50 75 100 125 150 175
WIRE GAUGE
18 18 16 16 14 14 12
The charger is ventilated through slots in the housing. Do not place any object on top of
charger or place the charger on a soft surface that might block the ventilation slots and
result in excessive internal heat. Place the charger in a position away from any heat source.
Do not operate charger with damaged cord or plug — have them replaced immediately.
Do not operate charger if it has received a sharp blow, been dropped, or otherwise
damaged in any way; take it to an authorized service center.
Do not disassemble charger; take it to an authorized service center when service or repair
is required. Incorrect reassembly may result in risk of electric shock, electrocution or fire.
The charger is designed to operate on standard120 VAC, 60Hz household electrical
power. Do not attempt to use it on any other voltage.
To reduce risk of electric shock, unplug charger from outlet before attempting any
cleaning. Removing the battery pack will not reduce this risk.
NEVER attempt to connect 2 chargers together.
DO NOT store or use the tool and battery pack in locations where the temperature may
reach or exceed 105°F (such as outside sheds or metal buildings in summer).
A small leakage of liquid from the battery cells may occur under extreme usage, charging
or temperature conditions. This does not indicate a failure. However, if the outer seal is
broken and this leakage gets on your skin:
a. Wash quickly with soap and water.
b. Neutralize with a mild acid such as lemon juice or vinegar.
c. If the battery liquid gets in your eyes, flush them with clean water for a minimum of 10
minutes and seek immediate medical attention. MEDICAL NOTE: The liquid is a
25-35% solution of potassium hydroxide.
SAVE THESE INSTRUCTIONS
INTRODUCTION
READ AND UNDERSTAND ALL OF THE INSTRUCTIONS IN THIS MANUAL BEFORE
ATTEMPTING TO CHARGE THE BATTERY PACK FOR YOUR TOOL.
Your charger is designed to use standard 120 volt AC, 60 Hz power. Do not use DC or any
other voltage. Charge time is 3 to 6 hours depending on battery pack type and condition.
CHARGING PROCEDURE
1. Plug the charger into an appropriate outlet.
2. Insert 1 or 2 batteries into the charger (Figure 1).
NOTE: Charge time is the same for multiple batteries. Be sure the battery is fully seat-
ed in the charger. The red “Charging Indicator” light will come on indicating that there is
contact between the battery and charger. The light will stay on as long as the battery is
in the charger and the charger is plugged into a working outlet. It WILL NOT flash, go
out or change to a different color when the charging cycle is complete.
Remove pack from the charger and place in tool. NOTE: To remove the battery from
the tool, press down on the release button on the back of the battery (Figure 2) and pull
out.
LEAVING THE BATTERY PACK IN THE CHARGER
The charger and battery pack can be left connected with the red light glowing indefinitely. The
charger will keep the battery pack fresh and fully charged.
NOTE: A battery pack will slowly lose its charge when kept out of the charger. If the battery
pack has not been kept on maintenance charge, it may need to be recharged before use. A
battery pack may also slowly lose its charge if left in a charger that is not plugged into an
appropriate AC source.
IMPORTANT CHARGING NOTES
1. Longest life and best performance can be obtained if the battery pack is charged when
the air temperature is between 65°F and 75°F (18°- 24°C). DO NOT charge the battery
pack in an air temperature below +40°F(+4.5°C), or above +105°F (+40.5°C). This is
important and will prevent serious damage to the battery pack.
2. The charger and battery pack may become warm to touch while charging. This is a
normal condition, and does not indicate a problem.
3. If the battery pack does not charge properly — (1) Check power at receptacle by plug-
ging in a lamp or other appliance. (2) Check to see if receptacle is connected to a light
switch which turns power off when you turn out the lights. (3) Move charger and battery
pack to a location where the surrounding air temperature is approximately 65°F - 75°F
(18°- 24°C). (4) If charging problems persist, take or send the tool, battery pack and
charger to your local service center.
4. The battery pack should be recharged when it does not produce sufficient power on jobs
which were easily done previously. DO NOT CONTINUE use under these conditions.
Follow the charging procedures. You may also charge a partially used pack whenever
you desire with no adverse affect on the battery pack.
5. Black & Decker battery packs that are labeled “NiMH” should only be used with chargers
labeled “NiMH“ or “NiCd/NiMH.”
6. Under certain conditions, with the charger plugged into the power supply, the exposed
charging contacts inside the charger can be shorted by foreign material. Foreign
materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or
any buildup of metallic particles should be kept away from charger cavities. Always
unplug the charger from the power supply when there is no battery pack in the cavity.
Unplug charger before attempting to clean.
7. Do not immerse charger in water or any other liquid.
Safety Warnings and Instructions: Drills
1. Hold drill firmly with one hand on the grip and the other hand on the bottom of the
battery pack.
2. When attaching accessories in the drill chuck, hand tighten the keyless chuck firmly.
WARNING: Drill may stall (if overloaded or improperly used) causing a twist. Always
expect the stall. Grip the drill firmly to control the twisting action and prevent loss of
control which could cause personal injury. If a stall does occur, release the trigger
immediately and determine the reason for the stall before re-starting.