Black & Decker FS9500RS Saw User Manual


 
FLUSH CUTTING (FIGURE 7)
The compact design of the reciprocating saw motor housing and pivoting shoe permit
close cutting to floors, corners and other difficult areas.
To maximize flush cutting capabilities, insert the blade shaft into the blade clamp with the
teeth of the blade facing up.
Turn the saw upside down so you are as close to the work surface as possible.
METAL CUTTING (FIGURE 8)
Use a finer blade for ferrous metals and a coarse blade for non-ferrous materials.
In thin gauge sheet metals it is best to clamp wood to both sides of sheet. This will
ensure a clean cut without excess vibration or tearing of metal.
Avoid forcing cutting blade as this reduces blade life and causes costly blade breakage.
NOTE: Spread a thin film of oil or other coolant along the line ahead of the saw cut for
easier operation and longer blade life. For cutting aluminum, kerosene is preferred.
POCKET CUTTING - WOOD ONLY (FIGURE 9)
Measure the surface area to be cut and mark clearly with a pencil, chalk or scriber.
Insert blade in blade clamp and tighten blade clamp securely.
Tip the saw backward until the back edge of the shoe is resting on the work surface and
the moving blade will clear the surface.
Switch motor on, permitting blade to obtain maximum speed.
Grip handle steadily and begin a slow, deliberate upward swing with the handle of the
saw.
The blade will begin to feed into material. Always be sure blade is completely through
material before continuing with pocket cut.
NOTE: In areas where blade visibility is limited, use the edge of the shoe as a guide.
PROJECT TIPS
Cut only with sharp blades; they cut cleaner, faster and put less strain on the motor while
cutting.
When cutting, always ensure that the shoe is resting firmly against the workpiece. This
will improve operator control and minimize vibration.
For longer blade life, use bi-metal blades. These utilize a carbon steel back welded to
high speed steel teeth making the blade more flexible and less prone to breaking.
MAINTENANCE
UNPLUG SAW AND REMOVE ACCESSORY WHEN PERFORMING ANY CLEANING OR
OTHER MAINTENANCE. WHEN SERVICING USE ONLY IDENTICAL REPLACEMENT
PARTS.
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to various
types of commercial solvents and may be damaged by their use. Use clean cloths to
remove dirt, carbon dust etc.
When electric tools are used on fiberglass boats, sports cars, drywall etc., they are
subject to accelerated wear and possible premature failure, as the fiberglass chips and
grindings and drywall dust are highly abrasive to bearings, brushes, commutator, etc.
During any use on fiberglass or drywall it is extremely important that the tool be cleaned
frequently by blowing with an air jet.
LUBRICATION
Your saw was properly lubricated before leaving the factory. Once every year take or send
your saw to a Black & Decker service center, or authorized service station, for a complete
cleaning, inspection and lubrication. Tools "out of service" for long periods should be
relubricated before being put back to work.
IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and
adjustment should be performed by authorized service centers or other qualified service
personnel, always using identical replacement parts
ACCESSORIES
BLADES
The saw will accept up to a 12 inch long blade. Always use the shortest blade suitable for
your project but long enough to keep the blade cutting through the material. Longer blades
are more likely to be bent or damaged during use. During operation some longer blades may
vibrate or shake if the saw is not kept in contact with the workpiece.
PRUNING ATTACHMENT
A pruning attachment is also available for use with your Reciprocating Saw. This accessory
attaches to the shoe of the saw and applies spring loaded pressure to the branch while
cutting.
Recommended accessories for use with your saw are available from your local dealer or
authorized service center. If you need assistance regarding accessories, please call:
1-800-544-6986.
WARNING: The use of any accessory not recommended for use with this tool could be
hazardous.
Troubleshooting
Problem Possible Cause Possible Solution
Unit will not start. • Cord not plugged in. • Plug in cord.
• Circuit fuse is blown. • Replace circuit
fuse.
• Circuit breaker is tripped. • Reset circuit
breaker.
• Cord or switch is damaged. • Have cord or
switch replaced at
Black &Decker
Service Center or
Authorized Servicer
For assistance with your product, visit our website www.black&decker.com for the location
of the service center nearest you or call the BLACK & DECKER help line at
1-800-544-6986.
SERVICE INFORMATION
Black & Decker offers a full network of company-owned and authorized service locations
throughout North America. All Black & Decker Service Centers are staffed with trained
personnel to provide customers with efficient and reliable power tool service. Whether you
need technical advice, repair, or genuine factory replacement parts, contact the
Black & Decker location nearest you. To find your local service location, refer to the yellow
page directory under "Tools—Electric" or call: 1-800-544-6986.
FULL TWO YEAR WARRANTY
Black & Decker (U.S.) Inc. warrants this product for two years against any defects in
material or workmanship. The defective product will be replaced or repaired at no charge in
either of two ways.
The first, which will result in exchanges only, is to return the product to the retailer from whom
it was purchased (provided that the store is a participating retailer). Returns should be made
within the time period of the retailer’s policy for exchanges (usually 30 to 90 days after the
sale). Proof of purchase may be required. Please check with the retailer for their specific
return policy regarding returns that are beyond the time set for exchanges.
The second option is to take or send the product (prepaid) to a Black & Decker owned or
authorized Service Center for repair or replacement at our option. Proof of purchase may be
required. Black & Decker owned and authorized Service Centers are listed under
"Tools-Electric" in the yellow pages of the phone directory and available on our website
www.blackanddecker.com.
This warranty does not apply to accessories. This warranty gives you specific legal rights and
you may have other rights which vary from state to state. Should you have any
questions, contact the manager of your nearest Black & Decker Service Center.
Free warning label replacement: If your warning labels become illegible or are missing,
call 1-800-544-6986 for a free replacement.
SPECIAL WARRANTY NOTE TO CONTRACTORS:
FIRESTORM
TM
branded products are offered as high end consumer home use tools and
carry a HOME USE WARRANTY. These tools are designed, manufactured and tested to
meet or exceed the needs of the do-it-yourselfer in the execution of projects and repairs in
and around the home. With proper use they will provide the home owner with step up power
and performance well beyond their two year warranty. However, if you use tools for a living
and use FIRESTORM
TM
branded products or any of Black & Decker’s other Consumer Home
Use tools ON THE JOBSITE you should know that they CANNOT BE COVERED UNDER
OUR WARRANTY.
MOTOR
Be sure your power supply agrees with nameplate marking. 120 Volts AC only means your
tool will operate on standard 60 Hz household power. Do not operate AC tools on DC. A
rating of 120 volts AC/DC means that you tool will operate on standard 60 Hz AC or DC
power. This information is printed on the nameplate. Lower voltage will cause loss of power
and can result in over-heating. All Black & Decker tools are factory-tested; if this tool does
not operate, check the power supply.
SAVE THESE INSTRUCTIONS
OPERATION
CAUTION: For your own safety, do not connect the machine to the power source
until the machine is completely assembled and you read and understand the entire
instruction manual.
WARNING: Always wear eye protection while operating this power tool.
NOTE: Before cutting any type of material, be sure it is firmly anchored or clamped to pre-
vent slipping.
Place blade lightly against work to be cut.
Switch on saw motor before applying pressure.
WARNING: LACERATION HAZARD. Never hold and use the product with your
fingers wrapped around shoe adjustment button. Always hold saw firmly with both
hands while cutting as shown in Figure 1 or , if you prefer, use the auxilary handle.
Whenever possible, the saw shoe must be held firmly against the material being cut.
This will prevent the saw from jumping or vibrating and minimize blade breakage.
AUXILIARY HANDLE (FIGURE 2)
The auxiliary handle offers a greater choice of gripping positions. 8 clamping locations are
available for auxiliary handle placement.
CAUTION: TURN OFF AND UNPLUG SAW.
ATTACHING THE AUXILIARY HANDLE TO THE SAW:
Wrap the handle and strap around the forward gripping area of the saw (shown in
figure 2A).
Be certain the handle and strap indexing features are fully engaged in the matching saw
positions.
Hook the clamp and strap together and press the clamp lever to the handle to securely
latch the handle as shown in figure 2B.
Check to ensure the handle is secure before cutting.
REMOVING THE AUXILIARY HANDLE.
Lift lever and unhook clamp from strap.
Separate and remove the handle and strap from the saw
SWITCH (ON-OFF) (FIGURE 3)
Depress the trigger switch to turn tool “ON”. Releasing the trigger turns the tool “OFF”
NOTE: This tool has no provision to lock the switch in the ON position, and should never be
locked in the ON position by any other means.
VARIABLE SPEED SELECTOR WHEEL (FIGURE 4)
The variable speed selector wheel offers a choice of speeds for greatly improved cutting
rates in various materials. To select a slower speed for operating the saw, rotate the wheel to
a low number on the dial. To select a higher speed, rotate the wheel to a higher number.
BLADE CLAMP RELEASE LEVER (FIGURE 5)
CAUTION: LACERATION HAZARD. TURN OFF AND UNPLUG FROM POWER
SUPPLY WHEN CHANGING BLADES.
To install blade into saw:
1. Lift the blade clamp release lever to its full open position as shown in Figure 5.
2. Insert blade shank from the front locating hole in blade over pin on reciprocating shaft.
3. Close blade clamp release lever.
4. Check to ensure blade is secure before cutting.
To remove blade from saw:
1. Open blade clamp release lever to its full open position.
2. Remove blade.
ADJUSTABLE SHOE (FIGURE 6)
CAUTION: TURN OFF AND UNPLUG SAW.
The shoe will adjust to limit the depth of cut. Hold the saw with the underside facing up.
Push the button (shown in Figure 6) on the hand grip and slide the shoe out to one of the
three settings and release the button.
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8
6
9
5
4
See ‘Tools-Electric’
– Yellow Pages –
for Service & Sales
Black & Decker (U.S.) Inc.,
701 E. Joppa Rd.
Towson, MD 21286 U.S.A.