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For technical questions, please call 1-800-444-3353;
Troubleshooting section at end of manual.
Page 16SKU 95424, 95629
Lay Torch Cable out in a straight line so Welding Wire moves through it easily.
Leave Door (14A) of the Welder open so Wire Feed Assembly can be observed.
Remove the Gun Nozzle (1E) and Contact Tip (2E). (See Figure E.)
6.
7.
ASSEMBLY INSTRUCTIONS (CONTINUED)
WARNING!
EXERCISE EXTREME CAUTION - RISK OF FIRE AND/OR ELECTRIC SHOCK!
The following steps require powering the Welder. Do not touch
anything with Torch Handle or Welding Wire or an arc will be ignited.
Do not touch internal components of while unit is plugged in.
After having certified electrician install power cord plug, insert the Power Cord
(1A) into its 230 volt, grounded, electrical outlet. Turn Power Switch (1C) to
ON.
Point Torch Handle away from all objects. Squeeze Trigger Switch (13E) on Torch
Handle until Welding Wire feeds through the Head Tube (4E) of the Torch Handle
about 2 inches. If necessary, move the Torch Handle slightly in a circular motion
to help feed the Welding Wire properly out of the Head Tube. (See Figure E.)
NOTE: If the Welding Wire does not feed properly, and the Spool is stationary,
turn the Welder OFF. Unplug the Welder. Slightly tighten the Handle (4D) on the
Wire Feed Assembly. (See Figure D.)
To check the tension on the Wire Feed Assembly, feed the Welding Wire against
a piece of scrap wood from 2 to 3 inches away. If the Wire stops instead of bend-
ing, turn the Welder OFF. Unplug the unit from its electrical outlet. Then, slightly
tighten the Handle (4D) on the Wire Feed Assembly.
Reminder: When installing wire of a different size or composition, you will also
need to change wire settings, set the gun polarity, and possibly install a gas cyl-
inder.
8.
9.
10.
11.
HEAD TUBE (4E)
CONTACT TIP (2E)
CONTACT TIP (2E)
HEAD
TUBE (4E)
NOZZLE (1E)
NOZZLE (1E)
WELDING WIRE
TRIGGER SWITCH
(13E)
TRIGGER SWITCH
(13E)
FIGURE E
Turn the Welder OFF, unplug it, and discharge the electrode to ground. Insert the
Contact Tip (2E) onto the Welding Wire and screw it firmly into the Head Tube (4E)
of the Torch Handle. Replace the Nozzle (1E), and cut off any excess Welding Wire
over 1/2 inch. Then, close the Access Panel of the Welder. (See Figure E.)
12.