Ingersoll-Rand PP20A-XXX-XXX Paint Sprayer User Manual


 
Page 6 of 12 PP20A-XXX-XXX (en)
PARTS LIST / PP20A-XXX-XXX FLUID SECTION
637309-XX  uid section service kits include: Balls (item 22), diaphragms (item 7), and items 19, 70, 144, 175 (listed below) plus
items 174 and 94276 Lubriplate® FML-2 grease (page 8).
MATERIAL CODE
[A] = Aluminum
[B] = Nitrile
[C] = Carbon Steel
[Co] = Copper
[MSp] = Medical Grade Santoprene
[Sp] = Santoprene
[SS] = Stainless Steel
[T] =
PTFE
PARTS LIST
Item Description
(size)
Qty Part No. [Mtl] Item Description
(size)
Qty Part No. [Mtl]
1 Rod (1) 94358 [C]
5 Back-Up Washer (2) 96503 [A]
9 Washer (2) 93065 [SS]
14 Screw
(5/8” - 18 x 2-1/2”)
(2) Y5-111-T [SS]
68 Air Cap (1) 94324-4 [A]
69 Air Cap (1) 94324-5 [A]
70 Gasket (2) 94100 [B]
74 Pipe Plug
(1/4 - 18 N.P.T. x 7/16”)
(1) Y17-51-N [C]
79 Ground Kit Assembly
(not shown)
(1) 94829 - - -
131 Screw
(M10 x 1.5 - 6g x 120 mm)
(4) 94531 [C]
144 “U” Cup
(3/16” x 1-3/8” o.d.)
(2) Y186-51 [B]
175 “O” Ring
(3/32” x 1” o.d.)
(2) Y325-117 [B]
180 Washer
(0.406” i.d. x 0.031” thick)
(4) 94098 [Co]
250 Screw, Self-Tapping
(1/4” - 14 x 1/2”)
(1) Y334-104-C [C]
SEAT OPTIONS
PP20A-XXX-XXX
BALL OPTIONS
PP20A-XXX-XXX
“21”
“22”
(2-1/2” diameter)
-XXX Seat Qty [Mtl] -XXX Ball Qty [Mtl]
-AXX 94328-A (4) [Sp] -XAX 93358-A (4) [Sp]
-SXX 94353 (4) [SS] -XMX 93358-M (4) [MSp]
DIAPHRAGM OPTIONS PP20A-XXX-XXX
Service Kit
“7”
“19”
(1/8” x 3-5/8” o.d.)
-XXX
-XX = (Ball)
-XX = (Diaphragm) Diaphragm Qty [Mtl] “O” Ring Qty [Mtl]
-XXA 637309-XA 94329-A (2) [Sp] - - - - - - - - - - -
-XXM 637309-XM 94329-M (2) [MSp] Y328-237 (4) [T]
MANIFOLD CONNECTION / FLUID CAP MATERIAL OPTIONS PP20A-XXX-XXX
Aluminum Stainless Steel
N.P.T. BSP N.P.T. BSP Tri-Clamp
PP20A-AAX-XXX PP20A-BAX-XXX PP20A-ASX-XXX PP20A-BSX-XXX PP20A-CSX-XXX
Item Description
(size)
Qty Part No. [Mtl] Part No. [Mtl] Part No. [Mtl] Part No. [Mtl] Part No. [Mtl]
6 Diaphragm Washer (2) 96503 [A] 96503 [A] 94357-2 [SS] 94357-2 [SS] 94357-2 [SS]
15 Fluid Cap (2) 94769 [A] 94769 [A] 95556 [SS] 95556 [SS] 95556 [SS]
60 Inlet Manifold (1) 94911 [A] 94911-2 [A] 95537-1 [SS] 95537-2 [SS] 96667 [SS]
61 Outlet Manifold (1) 94767 [A] 94767-2 [A] 95536-1 [SS] 95536-2 [SS] 96666 [SS]
63
Pipe Plug
(2 - 11-1/2 N.P.T.)
(2) Y17-128 [A] - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
(R-2, 2 - 11 BSP)
(2) - - - - - - - - 94439-2 [A] - - - - - - - - - - - - - - - - - - - - - - - -
EXTERNAL HARDWARE OPTIONS PP20A-XXX-XXX
Plated Steel Stainless Steel
PP20A-XXP-XXX PP20A-XXS-XXX
Item Description
(size)
Qty Part No. [Mtl] Part No. [Mtl]
26 Screw
(M10 x 1.5 - 6g x 35 mm)
(8) 94409-1 [C] 94409-2 [SS]
27 Screw
(M10 x 1.5 - 6g x 45 mm)
(16) 94990-1 [C] 94990 [SS]
29 Nut
(M10 x 1.5 - 6h)
(16) 94992-1 [C] 94992 [SS]
FLUID SECTION DISASSEMBLY
Remove (61) outlet manifold and (60) inlet manifold.
Remove (22) balls, (19) “O” rings (if applicable) and (21)
seats.
Remove (15)  uid caps.
Remove the (6) diaphragm washer, (7) diaphragm and (5)
back-up washer.
NOTE: Do not scratch or mar the surface of (1) diaphragm rod.
1.
2.
3.
4
.
FLUID SECTION REASSEMBLY
Reassemble in reverse order. Refer to the torque require-
ments on page 7.
Clean and inspect all parts. Replace worn or damaged
parts with new parts as required.
Lubricate (1) diaphragm rod and (144) “U” cups with Lu-
briplate FML-2 grease (94276 grease packet is included in
service kit).
Re-check torque settings after pump has been re-started
and run a while.