Lincoln Electric 404D-22 Welding System User Manual


 
Dimensions (6)
P
roduct Ordering CC/Pipe-Rated DC Output(1) CV Rated Output(1) H x W x L Weight
Name Information Description Current/Voltage/Duty Cycle Current/Voltage/Duty Cycle AC Power(3)(4) inches (mm) lbs. (kg)
Vantage
®
400 400 Amp DC Welder with DC Constant Current DC Constant Voltage(2) 19,000 Peak 35.9 x 25.3 x 60.0 1230
K
2410-2 Engine Gauges 400A/36V/100% 400A/36V/100% Watts, 60 Hz (913 x 642 x 1524) (559)
450A/32V/100% 450A/32V/100%
19,000 Watts Peak 30-500 Amps Two 120V
17,000 Watts 14-36V Duplex GFCI
Continuous AC Power DC Pipe Current Single Dial Receptacles
3-Phase 300A/32V/100% Continuous Control 20A Per Duplex
40-300A 40A Total (5)
12,000 Watts Peak Touch-Start TIG
®
Range Wire Feeder Power 1-Phase
11,000 Watts 250A/30V/100% 120V/60Hz Full KVA
Continuous AC Power 20-250 Amps 42V/60Hz Receptacle
1-Phase 46A@240V
Single Dial 46A@120V Each
Continuous Control Branch Circuit(5)
60V DC Max OCV
@1880 RPM 3-Phase
Full KVA
Receptacle
41A@240V
Vantage
®
400
www.lincolnelectric.com
[4]
A CLOSER LOOK
MACHINE SPECIFICATIONS
ENGINE SPECIFICATIONS
(1) High Altitude: For maximum rating, derate the output 2.5% to 3.5% for every 1,000 ft. (300 m). High Temperature: For maximum rating, derate 2 volts for every 18°F (10°C)
above 104°F (40°C).
(2) DC Constant Voltage capability provides convenience and added safety when welding in electrically hazardous conditions.
(3) When welding, available auxiliary power will be reduced. Output voltage is within +/- 10% at all loads up to rated capacity.
(4) 120V will operate either 60Hz or 50/60 Hz power tools, lights, etc.
(5) Circuits cannot be wired in parallel to operate the same device.
(6) Height is to top of case. Add 7.4 in. (187mm) to top of exhaust elbow.
(7) Perkins
®
warranty is 2 years/2,000 hours, all non-electric components, 3 years major non-electric components. See warranty for details.
QUALITY AND RELIABILITY
Simple wire harnessing keeps connections to a minimum for greater
reliability. Lead and harness strain reliefs on all control connections
help ensure trouble-free performance.
Engine Protection System includes automatic shutdown for low oil
p
ressure or high engine temperature.
Indicator light turns on for low oil pressure or high engine
temperature. A second indicator light turns on if the engine
battery charging system malfunctions.
Circuit breaker protection on the battery ignition system provides
added component protection.
Environmental friendly engine! Engine has a closed breather
s
ystem to keep the engine compartment and ground clean. This
system eliminates oil mist from collecting inside the engine
compartment, especially on surfaces that would lower engine
cooling efficiency.
Self-bleeding engine simplifies startup if your fuel tank runs dry.
Perkins
®
engine camshaft is gear-driven. No timing belt maintenance.
Printed circuit boards are environmentally-shielded using Lincoln’s
engineered potting and protective frame trays.
Dependability and long life aided by all-copper windings in rotor and
stator with high quality insulation.
Standard stainless steel roof, side panels and engine-access door
deliver added protection, durability and corrosion-resistance.
Eliminates the need to paint or replace rusting panels.
Manufactured under a quality system certified to ISO 9001
requirements and ISO 14001 environmental standards.
Three-Year Lincoln Warranty on welder. (Engine is warranted
separately by the manufacturer.)
Product Horsepower & Operating Fuel
Name Description Displacement Capacities Speeds Consumption
Perkins
®
404D-22 (7) 4 Cylinder, 4 Cycle 32.7 HP@1800 RPM FUEL: 400A Load 1.2 Gal/Hr
EPA Tier 4i Water-Cooled Diesel Engine, 15 gals (57 ltrs) 1800 RPM 4.4 Ltr/Hr
12V Electric Start, 136 cu. in.
Dry Type Air Cleaner, (2.2 ltrs) OIL: High Idle 0.4 Gal/Hr
Fuel Filter with Water Separator 8.5 qts (8.0 ltrs) 1880 RPM 1.5 Ltr/Hr
RADIATOR COOLANT: Low Idle 0.3 Gal/Hr
8.0 qts (7.6 ltrs) 1400 RPM 1.1 Ltr/Hr