Omega Engineering JD 4045 Air Compressor User Manual


 
40
P/N: 307271
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
SIZE
DWG NO
REV
SCALE
SHEET OF
DRAWN
PATH
TITLE
CHECKED
MATERIAL
THIS DRAWING AND ALL
INFORMATION THEREIN IS
THE PROPERTY OF BOSS
INDUSTRIES, INC., IS CON-
FIDENTIAL AND MUST NOT
BEMADE PUBLIC OR
COPIED. IT IS LOANED
SUBJECT TO RETURN UPON
DEMAND, IS NOT TO BE
USED DIRECTLY OR IN-
DIRECTLY IN ANYWAY DE-
TRIMENTIAL TO THE IN-
TEREST OF BOSS INDUS-
TRIES, INC.
DO NOT SCALE
TOLERANCES
UNLESS NOTED
MACHINED SURFACES
NOMINAL DIM.
0.000 TO 1.000
`
.010
1.001 TO 5.000
`
.015
5.001 TO 10. 000
`
.020
10.001 & OVER
`.025
U
UU
UN
NN
NM
MM
MA
AA
AC
CC
CH
HH
HI
II
IN
NN
NE
EE
ED
DD
D
S
SS
SU
UU
UR
RR
RF
FF
FA
AA
AC
CC
CE
EE
ES
SS
S
FRACTIONAL `1
/
16
DECIMAL `.03
ANGULAR `1~
BOSS INDUSTRIES
1761 GENESIS DR.
LA PORTE, IN 46350
G:\Inventor 9.0\
Rev. Num.
Rev. Date
EN Num.
Released For
R
ENGINE & PARTS, OMEGA 185-210 DUS
100634-999
1 1
0
D
MCM
2/8/2008
100K-200k SUB BILL
1=8
Parts List
ITEM
QTY
PART NUMBER
DESCRIPTION
1 1 307207
ENGINE, JD4045 W SAE-A AUX DRIVE
2 1 150-90729 MOUNT, ENGINE FR RH (O) (REV E)
3 1 150-90665 MOUNT, ENGINE FR LH (O) (REV D)
4 2 150-90673 MOUNT,ENGINE REAR (O)
5
2 302764 ISOLATOR, VIBRATION 1000 LB 185-210
6 1 154-90975 COUPLING, FLEX. 185-250
7 2 980100-250
CLAMP, EXHAUST 2 1/2
8 1 302423-100 CAP, RAIN 2 1/2
9 1 158-65476 TUBE, INTAKE 90DG 2 1/2 185DRG
10 1 150-90666
BRACKET,ASSY ENG. AIR CLEANER
11 1 302015 BAND, AIR FILTER MTG 7.18
12 1 158-65921 EXHAUST ELBOW ASSY
13 1 158-65875
BRACKET MUFFLER (REV C)
14 1 120-34188 CLAMP, MUFFLER MOUNTING 6 1/2
15 1 303150 SWITCH, TEMP 220 F NC GOLD CONTACTS
16 1 123-33230 SENDER, COOLANT TEMPERATURE 3/8
17 1 123-19735 SENDER, OIL PRESSURE
18 1 907602-015 BUSHING, RED 1/2 X 3/8 GAL
19 1 922102-015
NIPPLE, PIPE 1/8 X 1 1/2 GAL SCH40
20 1 901115-005 ELBOW, PIPE STREET 1/8 GAL
21 1 902415-005 TEE, PIPE 1/8 GAL 150PSI
22 2 929808-125
BOLT, HEX GR8 1/2-13 X 1 1/4
23 1 924404-145 NUT, NYLOC GR5 1/4-28
24 2 305891 SPACER, ENGINE FRONT OMEGA TOOL
JD4045 (REV 1)
25 2 120-16832 WASHER, SNUBBING .531 ID (B)
26 2 929808-300 BOLT, HEX GR8 1/2-13 X 3
27 2 925508-262 NUT, NYLOC GR8 1/2-13
28 4 938208-112 WASHER, FLAT GR8 1/2
29 1 120-36345 CYLINDER, AIR ENGINE SPEED
30 1 120-19071
BALL JOINT, 1/4-28 THRD
31 1 158-36347 BRACKET,PIVOT AIR CYLINDER
32 1 307055 BRACKET, AIR CYLINDER
33 4 929216-350
BOLT, HEX GR10.9 16MM X 35MM
34 8 929212-300 BOLT, HEX 12MM X 30MM GR 10.9
35 8 938812-250 WASHER, LOC 12MM
36 5 938808-200 WASHER, LOC 8MM
37 4 929208-120 BOLT, HEX 8MM X 120MM GR 10.9
Parts List
ITEM
QTY
PART NUMBER
DESCRIPTION
38 1 156-35136
FAN,20 IN PUSHER (METAL) (O)
39 1 304934 SPACER, FAN JD 3 3/4" LG.
40
4
938816-350 WASHER, LOC 16MM
41 1 980704-012M ELBOW, HYD 1/8 MNPT X 1/4 TUBE SWVL
W/HOLE
42 3 929104-100 BOLT, HEX GR5 1/4-20 X 1
43 2 937808-125
WASHER, LOC GR8 1/2
44 1 924604-164 NUT, JAM 1/4-28
45 4
938206-071 WASHER, FLAT GR8 3/8
46 4 925506-198
NUT, NYLOC GR8 3/8-16
47 1 301834 SWITCH, PRESS 18# N.O. 1/8MNPT
48
4
929806-250 BOLT, HEX GR8 3/8-16 X 2 1/2
49 6 925305-283
NUT, WHIZ LOCK 5/16-18
50 4 929705-100 BOLT, WHIZLOCK GR5 5/16-18 X 1
51 2 929705-150 BOLT, WHIZLOCK GR5 5/16-18 X 1 1/2
52 1 300853 INDICATOR, AIR FILTER 25"H2O
53 1 960402-012 NIPPLE, HYD HEX 1/8
54 1 301104-325 HOSE, HUMP RED 3 X 2 1/2
55 3 924304-145
NUT, NYLOC GR5 1/4-20
56 1 304072 FILTER, AIR 7 IN STR PLASTIC
57
2 120-28144 CLAMP, EXHAUST HALF
58 1 126-28145
GASKET,EXHAUST-JD
59 1 124-65589 MUFFLER, 185-210-250 JD02
60 1 121-90614 TUBE, EXHAUST 250
61 4 300033-250 CLAMP, AIR INLET HOSE 2 1/2
62 1 928008-200 BOLT, HEX 8MM X 20MM GR8.8
63 1 928010-350 BOLT, HEX 10MM X 35MM GR8.8
64 1 938810-220 WASHER, LOC 10MM
65 8 929806-075 BOLT, HEX GR8 3/8-16 X 3/4
66 8 937806-094 WASHER, LOC GR8 3/8
67 .187
FT
104-62024
HOSE, 2 1/2 ID
68 1 300112 CLAMP, HOSE 1 3/16 I.D.
69 4 938605-071
WASHER, FLAT GR5 5/16
NS 1 300033-300 CLAMP, AIR INLET 3
NS 1 FT 101-13092 TUBING, BUNDYWELD 1/4 OD X .028
NS 1 123-65483 HARNESS, ENGINE DF 4045
NS 1 230-34507 INJECTOR, RETURN FUEL
8
60
59
61
54
61
49
9
25
35
4
5
37
36
38
16
22
28
45
46
53
52
27
31
42
42
29
20
21
17
27
5
4
63
10
58
12
14
49
57
15
49
13
62
36
6
66
64
67
68
41
30
44
33
34
61
61
50
50
51
25
35
34
22
43
28
33
19
PORT "A"
NOTE:
PORT CALLOUTS REFRENCED ON
HOSE SYSTEM & PARTS DRAWING
7
7
39
40
40
24
24
3
2
47
56
11
65
32
18
48
69
55
55
23
26
26