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Cutting Tube
1. Mark the tubing at the desired length. For operator
convenience, a scale is provided on the machine.
Check that the tubing is not visibly bent.
Cutting tubing that is bent will result in exces-
sive vibration. Use hand cutter.
2. Raise cutter handle of the machine to its maximum
height to provide clearance for the tubing (Figure 3).
3. Place the tubing on the rollers so that the cutting
mark is located under the cutter wheel. If cutting a
length of tubing that extends more than four (4) feet
beyond the machine, use pipe supports under the
workpiece. Two (2) supports should be used when the
tubing exceeds eight (8) feet in length.
Adjust the pipe stands so that the tubing is
level. Make sure the stands are positioned so they are
aligned with the rollers and the tubing is not at an angle.
Failure to properly set up the pipe stands may result on
the tubing falling or a poor quality cut.
4. Assume the correct operating position in order to
maintain proper balance and control of the unit
(Figure 3).
• Stand facing the cutter handle and drive rolls.
• Be sure you have convenient access to the
ON/OFF switch.
• Keep hands and fingers away from reamer and
wire brushes.
Figure 3 – Proper Operating Position and Machine Set-Up
5. Adjust height of cutter wheel assembly to a conve-
nient position. Align the cutter wheel with the mark on
the tubing.
Ridge Tool Company
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6. If the workpiece extends beyond the 122XL, set-up
guards or barricades to create a minimum of three (3)
feet of clearance around the machine and workpiece.
This “safety zone” prevents others from accidentally
contacting the machine or workpiece and either caus-
ing the equipment to tip or become entangled in the
rotating parts.
7. Plug the machine into the electrical outlet, making
sure to position the power cord along the clear path
selected earlier. Use an extension cord in good con-
dition.
Make sure the electrical cord is clear of
the reamer and wire brushes.
To avoid electrical shock and electrical
fires, never use an extension cord that is damaged or
does not meet the following requirements:
• The cord has a three-prong plug similar to one
shown in Electrical Safety section.
• The cord is rated as “W” or “W-A” if being used
outdoors.
• The cord has sufficient wire thickness (16 AWG
below 50′). If the wire thickness is too small, the
cord may overheat, melting the cord’s insulation or
causing nearby objects to ignite.
To reduce risk of electrical shock, keep all
electrical connections dry and off the ground. Do not
touch plug with wet hands.
NOTE! For ease of use, the ON/OFF operation of this
machine can be controlled by using the No.
301A Foot Switch. (No. 301A Foot Switch is
an optional accessory.)
Operating Instructions
WARNING
Do not wear gloves or loose clothing when oper-
ating machine. Keep sleeves and jackets but-
toned. Always wear eye protection to protect eyes
from dirt and other foreign objects.
Keep fingers and hands away from the reamer,
rollers and wire brush tools. Reduces the risk of
entanglement and being cut.
Properly support long lengths of tubing. Do not cut
visibly bent tubing or tubing with fittings attached.
122XL Copper Cutting and Prep Machine
WARNING
WARNING
CAUTION
WARNING
CAUTION