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Wheel Charger Assembly Instructions:
NOTE: Charger must be assembled before operating.
Parts Tools necessary
(2) 10-32 screws 5/16" wrench
(2) 1/4-20 screws 3/8" wrench
(2) wheels Hammer
(2) axle caps Screwdriver
(2) axle brackets
(1) handle
(1) mounting foot
(1) axle
First place the charger on it side.
Next mount the mounting foot FIG. A with (2) 1/4-20 screws.
Next pound the axle firmly into an axle cap using a hammer FIG. B.
Next slide the wheels onto the axle, hubs must face in, FIG. C.
Next pound the other axle cap onto the other end of the axle.
Next place the axle assembly onto the bottom of the charger as shown in FIG. C.
Mount the axle to the bottom of the charger using (2) 10-32 screws as shown in FIG. D.
Next turn the charger right side up onto its foot and wheels.
Remove the (2) top screws from each side of the charger, line up the handle and reinstall the screws FIG. E.
Fig. E
Fig. B
AXLE CAP
Fig. A
Fig. D
AXLE BRACKET
HUBS MUST
FACE IN
Fig. C
M. TROUBLESHOOTING
L. ASSEMBLY INSTRUCTIONS
If a problem does occur, check the following:
PROBLEM POSSIBLE CAUSE SOLUTION
No Meter Reading. Clips are not making a good Rock clips back and forth for a better
(AC Cord Unplugged) connection. connection.
Battery voltage is too low. Plug AC line into outlet. Meter should now
indicate.
2 amp charge rate being used. None, meter will not indicate here.
Charger will not turn on when AC outlet is dead. Plug in a lamp to check for voltage.
properly connected.
Poor electrical connection. Check connections, rock back and forth for a
better connection.
Clicking noise from charger. Circuit breaker is cycling. May be in the wrong switch position.
Battery is defective. Have Battery checked.
Severely discharged battery but Allow charging to continue until battery has a
otherwise a good battery. chance to recover sufficiently to take a charge.
If more than 20 minutes stop charging and
have the battery checked.
Reverse connections at battery. Shut off charger and correct lead connections.