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Compound Rest Handwheel ...............................51
Spindle Speed ..................................................... 51
Determining Spindle Speed ................................51
Setting Spindle Speed ........................................ 52
Configuration Examples .....................................52
Power Feed ......................................................... 53
Power Feed Controls ..........................................54
Setting Feed Rate ..............................................55
End Gears ...........................................................56
Standard End Gear Configuration ......................56
Alternate Configuration ..................................... 57
Threading Controls ............................................ 58
Setting Threading Controls ................................58
Apron Controls ..................................................59
Thread Dial ....................................................... 59
Thread Dial Chart .............................................60
Chip Drawer .......................................................61
Coolant System .................................................. 62
ACCESSORIES ...................................................63
Accessories .........................................................63
MAINTENANCE ...................................................65
Maintenance Schedule .......................................65
Cleaning & Protecting ....................................... 65
Maintenance Chart ............................................66
Lubrication ......................................................... 67
Headstock .........................................................67
Quick-Change Gearbox ......................................68
Apron ................................................................ 68
One-Shot Oiler ..................................................69
Leadscrew .........................................................70
Ball Oilers & Oil Cup .........................................70
End Gears .........................................................71
Coolant System Service .....................................72
Hazards.............................................................72
Adding Fluid .....................................................73
Changing Coolant .............................................. 73
Machine Storage ................................................74
Backlash Adjustment ........................................ 75
Compound Rest .................................................75
Cross Slide ........................................................76
Leadscrew End Play Adjustment ......................76
SERVICE .............................................................. 77
Gib Adjustment ..................................................77
Half Nut Adjustment .........................................78
Feed Rod Clutch Adjustment ............................79
V-Belts ................................................................ 80
Brake & Switch ..................................................81
Leadscrew Shear Pin Replacement ..................82
Gap Insert Removal & Installation ..................85
Gap Removal ..................................................... 85
Gap Installation ................................................85
TROUBLESHOOTING ......................................... 86
ELECTRICAL ........................................................89
Electrical Safety Instructions ...........................89
Correcting Phase Polarity Wiring .....................90
Wiring Overview ................................................91
Component Location Index................................92
Electrical Box Wiring.........................................93
Electrical Box .....................................................94
Spindle Motor ..................................................... 95
Coolant Pump Wiring ........................................95
2-Speed Motor Switch ........................................96
Control Panel Wiring .........................................97
Spindle ON/OFF Switches.................................97
Power Connection ..............................................98
Additional Component Wiring .......................... 98
PARTS ..................................................................99
Headstock ........................................................... 99
Gearbox ............................................................105
Apron ................................................................109
End Gears .........................................................112
Spindle Motor Assembly .................................. 113
Saddle & Cross Slide .......................................115
Compound Slide & Tool Post ........................... 118
Bed & Shafts ....................................................119
Cabinet Stands & Panels.................................121
Tailstock ...........................................................124
Thread Dial ......................................................126
Micrometer Stop...............................................126
Steady Rest ...................................................... 127
Follow Rest .......................................................127
Electrical ..........................................................128
Accessories .......................................................129
Front Machine Labels ......................................130
Rear & Side Machine Labels ........................... 131
WARRANTY .......................................................132