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Table of Contents
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3
Extension Cord Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Using an HVLP Spray System. . . . . . . . . . . . . . . . . . . . . 3-4
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dual Filtration System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cleaning/Replacing Filters . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Replacing a Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–15
Português. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety
This manual contains information that must be read and
understood before using the equipment. When you come to
an area that has one of the following symbols, pay particular
attention and make certain to heed the safeguard.
This symbol indicates a potential hazard that may cause
serious injury or loss of life. Important safety information will
follow.
This symbol indicates a potential hazard to you or to the
equipment. Important information that tells how to prevent
damage to the equipment or how to avoid causes of minor
injuries will follow.
All local regulations in force must be observed.
In order to ensure safe operation of the spray systems,
the safety regulations listed below must be followed.
1. Read the operating manual carefully and follow the
instructions given in order to avoid possible danger.
2. Only coating materials with a flash point of 21 °C or over
may be sprayed, without additional heating.
3. Use of this unit is prohibited in workshops which come
under explosion prevention ordinances.
4. Never operate near sources of ignition, e.g., open flames,
cigarettes, cigars and pipes, sparks, red-hot wires, hot
surfaces, etc.
5. Warning! Risk of injury by injection!
Never point the spray gun at persons or animals.
For breaks in work always secure the spray gun against
unintentional operation.
6. Always wear a protective mask when spraying.
WARNING
NOTE: Notes give important information that should
be given special attention.
CAUTION
WARNING
2 © 1998 Wagner Spray Tech Corporation. All rights reserved.
In order to avoid occupational illnesses, always follow the
manufacturer’s instructions for the materials, solvents,
and cleaning agents used when preparing and using such
materials and when cleaning the unit. Protective clothing,
gloves, and, if necessary, skin protection cream should be
used to protect the skin.
7. For safety reasons, never use solvents based on 1,1,1
trichloroethane or methylene chloride.
8. Caution: When operating the spray system indoors or
outdoors, make sure that no solvent vapors are carried
towards the turbo-blower and that no solvent containing
vapors can accumulate in or near the turbo-blower.
Position the turbo-blower on the opposite side to the
object to be sprayed. Check the wind direction when
spraying outdoors. When working indoors, a sufficient flow
of air must be ensured for extracting the solvent vapors.
A minimum distance of 3 m must be maintained between
the turbo-blower and the object being sprayed.
9. Extraction systems should be installed on-site in
accordance with local regulations.
10. The work-pieces to be sprayed must be earthed.
11. When cleaning the unit with solvents, never spray into a
container with only a small opening (bunghole). Formation
of a explosive gas/air mixture may occur. The container
must be earthed.
12. When transporting the system, it must be suitably secured
for the particular means of transport.
13. Always remove the mains plug from the socket before
carrying out any work on electrical components.
14. Work or repairs to the electrical fittings must be carried out
by a specialist electrician. This is also valid even if there
are references to such work in the operating manual. No
liability will be accepted for improper installation.
Extension Cord Guidelines
Use only a 3-wire extension cord that has a 3-blade grounding
plug, and a 3-slot receptacle that will accept the plug on the
product. Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy
enough to carry the current your product will draw. An
undersized cord will cause a drop in line voltage resulting in
loss of power and overheating.
NOTE: More than 100 feet of extension cord is not
recommended. Use more paint hose, not more
extension cord. Shorter extension cords will
assure maximum electrical power for proper
operation.
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