G
5002
ENGINEERINGCONTROLLED
MANUFACTURER:
No
C
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:
A
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THEINFORMATIONONTHIS
PRINTISFORREFERENCE
ONLY. COMPONENTSAND
CIRCUITRYMAYBE
DIFFERENT
FROMANACTUALMACHINE.
G5002
POWERFEED 10M SINGLE(BO OM)
MACHINESCHEMATIC
NONE
G4439
TJP
McQuerry
DRAWNBY:
DESIGNINFORMATION
ENGINEER:
APPROVED:
REFERENCE:
EQUIPMENT TYPE:
SUBJECT:
SCALE:
MATERIAL
DISPOSITION:
APPROVAL
DATE:
PROJECT
NUMBER:
UF
CRM37939
1
PAGE___OF___
1
DOCUMENT
NUMBER:
DOCUMENT
REVISION:
THISDOCUMENTCONTAINSPROPRIETARYINFORMATIONOWNEDBYLINCOLNGLOBAL,INC.ANDMAYNOTBEDUPLICATED,COMMUNICATED
TOOTHERPARTIESORUSEDFORANYPURPOSEWITHOUTTHEEXPRESSWRITTENPERMISSIONOFLINCOLNGLOBAL,INC.
PROPRIETARY& CONFIDENTIAL:
3/2/2006
LEADCOLORCODE:
B-BLACK
R-RED
U-BLUE
W-WHITE
COMPONENTVALUEUNITS:
CAPACITOR:MFD/VOLTS
RESISTOR:OHMS/WATTS
CONNECTORPINNUMBERS:
VIEWOFCONNECTORONPCBOARD
1
6
71
LATCH
EX.12PINCONNECTOR
LABELS:
COMMON
FRAMEGROUND
J86
CAVITY NUMBERINGSEQUENCE
(COMPONENTSIDEOFP.C.BOARD)
J81,J82
6
5
10
1
3
4
1
2
J85,J87
9
8
16
1
4
6
1
3
J84,J810
5
4
8
1
J1,J83,J88
GENERALINFORMATION
ELECTRICALSYMBOLSPERE1537
COLORCODE
B- BLACK
W- WHITE
R-RED
U- BLUE
J2,J811
1
2
6J83
2J83
3J83
551
553
LOCATION:WIRE
DRIVEFRONT
(SCHEM ATICM19487)
1J88
8J84
518
4J83
554
POSITIONS1-8AREUNUSED
KEEP"IN"OFFPOSITION
MOTOR-
GASSOLENOID+
GASSOLENOID-
4J88
1J83
550
MOTOR+
1J85
2J85
543
570C
7J84
4J84
537
534
1J84
531
5VDCTACHSUPPLY
TACHSIGNAL
TACHCOM
LOCATION:WIRE
DRIVEFRONT
-
+
DIODEBRIDGE
(DIVIDERPANEL)
5J83
640A
554
1
2
3
4
R
U
B
R
U
B
TACHMOTOR/GEARBOX
5-32VDC
1.8OHMS
13SECONDAVERAGECURRENT
LIMIT=6.3A
(LIMITISSOFTWARESET)
PWMCONTROLLED
6.5VDCWHENGASIS
FLOWING.COIL
MEASURES21OHMS.
12VDCCOIL
(WIREDRIVEREAR)
B
W
15J85
16J85
B
W
RED/GREEN
STATUS
LED
TOROID
4J85
3J85
532B
570
2J1
1J1
6J1
3J1
4J1
VOLTAGESENSE
SELECTP.C. BOARD
J2
2J2
(SCHEMATICS24779)
GND
513
67A
514
500B
FEED
PLATE
CABLECONNECT I ON
INPUTELECTRODE
67A
B
C
D
E
541
A
542
67
67B
500
540
500B
TOROID
13J8514J85
1J82
2J82
3J82
4J82
1J81
2J81
3J81
4J81
67B
O
VWHEN"ON"
+15V
CAN
CAN
COM
+40VDC
541540
500
542
5PINARCLINKCONNECTOR
E
D
C
B
532
A
570D
543
{
{
TRIGGER
DUAL
PROCEDURE
570A
570
SHUTDOWNINPUT(DISCONNECTFOR
FLOWSWITCHCONNECTION)
0VTOCOMMONWHEN
SWITCHCLOSED
+15VDC
9J85
6J85
5J84
579A
N.C.
COLDINCH
GASPURGE
579
586
535
+15VDC
SIGNAL
+5VDC
ARCVOLTAGE
FEEDBACK
SEEERRORTABLE
INIMMANUAL
GAS
PERFORMSALLUSER
INTERFACE,WIREDRIVE,AND
GASSOLENOIDCONTROL
FUNCTIO NS.
ARCVOLTAGE
FEEDBACK
CASE
MOTORSWILLNOTRU N
IFDIODEISOPEN,
REVERSED,OR
DISCONNECTED
PROVIDESISOLATION
BETWEENMOTORAND
BOARD40VDCSUPPY
S1
OFF
ON
1 2 3 4 5 6 7 8
8
9
10
4
3
6
7
2
1
5
J86
SHIELDEDCABLE
541E
542E
500E
540E
5
4
2
D
541D
5
4
0
D
5
0
0
D
AB
C
DE
P2
6
7
542E
5
4
1
E
5
4
0
E
5
0
0
E
A
B
C
DE
P1
6
7
WIRE
DRIVE
1 +15V
2+5V
3 /SS
4 CS1
5CS2
6CS3
7MISO
8SCK
9MOSI
10COM
FORALLFLEXA ND
SHIELDEDCABLE
LOCATION:LOWERFRONT
OPTIONALMEMORYP.C. BOARD
(SCHEMATIC:L11897)
FLEX
FLEX
S9
MSP4P.C.BOARD
(SCHEMATIC:G4456)
PUSHBUTT ON
TYPICALCONNECTION
TOPOWERSOURCE
ARCCONTROL
LED
START
OPTIONSLED
SETUPLED
LEDS
INFRARED
TRANSCEIVER
(WIRELESS
COMMUNICATION)
16DETENT
ENCODER
SEVENSEGMENTAND
ALPHANUMERICDISPLAY
LEDDISPLAY
LEDDISPLAY
PUSHBUTT ON
LEDS
WELDMODE
LED
END
OPTIONSLED
1
2
O
N
SING L E
HEAD
DUAL
HEAD
FEEDER
FUTURE
S9
SEE IM MANUAL FOR ERROR CODES
MEMORY PANEL
SHEET METAL
MSP4 PANEL
SHEET METAL
DISPLAY PANEL
SHEET METAL
SET SWITCH 1 "ON" (SINGLE
HEAD) AND SWITCH 2 "ON"
(FEEDER) ASSHOWN ON DIP
SWITCH S9.
CAN
CAN
COM
+40VD C
LOCATION: CONTROL
BOXBOTTOM
32
1
CURRENT/WFS
VOLTS/TRIM
PANELENCODERS
32
1
+15VPULSED+15VPULSED
5J85
12J85
7J85
10J85
585
582
587
580
11J85
581
585A
585B
RED/GREEN
STATUS
LED
SEEERRORTABLE
INIMMANUAL
15J85
16J85
B
W
1J82
2J82
3J824J82
1J81
2J81
3J814J81
541D
542D
500D
540D
CAN
CAN
COM
+40VD C
DISPLAYP.C.BOARD
(SCHEMATIC:L11756)
LOCATION:TOPFRONT
LOCATION:MIDDLEFRONT
PUSHBUTT ON
TYPICALCONNECTION
TOWIREDRIVE
FILTERP.C. BOARD
POSITIONS1-6AREUNUSED
KEEP"IN"OFFPOSITION
POSITION7ISPOLARITY
"OFF"FORELECTRODEPOSITIVE
"ON"FORELECTRODENEGATIVE
POSITION8ISFEEDSPEEDGEAR
"OFF"FORLOWSPEED
"ON"FORHIGHSPEED
S1
OFF
ON
1 2 3 4 5 6 7 8
LOCATION:CONTROL
BOX
(SCHEMATICG3883)
PERFORMSALLUSER
INTERFACEFUNCTIONS
COMMUNICATESTO
POWERSOURCE
USERINTERRFACE
P.C.BOARD
2STEP/4STEPSWITCH
LOCATION:WIRE
DRIVEFRONT
2STEP-OPE N
4STEP-CLOSED
TOROID
LOCATION:DIVIDER
PANEL
CONTROL
BOX
COLDINCH/
GASPURGESWITCH
N.D.
N.C.
LOCATION:DIVIDER
PANEL
5PINARCLINK
CONNECTORS
LOCATION: WIRE
DRIVEREAR
FEEDHEAD
P.C.BOARD
(SCHEMATICG3883)
CAP
N.E.
TOROID
5J83
6J83
CONNECTIONSIDE OF SWITCH.
N.B. LAMP ANDLED TEST AT POWER UP.
HIGH
OND
E
F
.
LOW
O
F
F
D
E
F
.
N.D. TOGGLE SWITCHESSHOWNFROM
FEED SPEEDGEAR
8
SPARE
F
UNC
T
I
ON
7
SPARE
6
5
4
3
2
WIREDRIVE DIPSWITCH S1 SETTINGCHART
T
OG
GL
E
N
O
.
SPARE
ALIGNS WITH WHITE LEAD OF LEDSOCKET.
1
POLARITY
NEG
SPARE
SPARE
SPARE
POS
N.C. PIN NEARESTTHE FLAT EDGEOF LED LENS(ANODE)
N.A. NOSPOOLGUN OPTION ONBOOM MODELS.
SCHEMATIC - POWER FEED 10M SINGLE BOOM FEEDER
N.E. CAPACITORCONNECTS FROMPIN 10 OFSHIELDED
CABLE TOFRAME GROUND.
