Emerson SZO22 Air Compressor User Manual


 
22 2008SSD-34 (5/11)
Single-Compressor Module Maintenance
4.6 Changing the Second-Stage Separator Element
To replace the second-stage separator element:
1. Turn off and isolate the Compressor from all power sources.
2. Turn off the gas supply.
3. Vent the system to 0 psig. Follow applicable safety procedures and codes.
4. Loosen the separator element by turning it counterclockwise with a strap wrench.
5. Remove the separator element. Verify the gasket is removed with the separator.
6. Inspect the separator block for contaminants and remove any debris.
7. Apply a small amount of oil to the gasket and internal "O" ring on the new separator element.
8. Install the element on the separator block; turn clockwise to tighten.
9. Return the Compressor Package to service.
10. Check for leaks at all ttings that have been disturbed
5.0 troubleshootiNg
This section offers tips for troubleshooting.
5.1 Troubleshooting Guide
Refer to Table 6 for recommended solutions to typical problems.
Table 4 Troubleshooting
Problem Recommended Actions
Low Inlet
Gas Pressure
Fault
Closed gas inlet valve.
Restricted or insufcient gas supply.
Blocked inlet lter/screen (located internally on the Compressor Module inlet block).
High Oil
Temperature
Fault
Blocked air ow across oil cooler.
Ensure cooling fans are operating when the unit is running and up to temperature; at
approximately 180°F (82°C), fans should start to run at minimum speed.
Ensure adequate oil level in rst-stage separator (see 4.3 - Oil Service on page 19).
High Discharge
Pressure Fault
Restricted discharge and bypass valve fault.
VFD Fault The drive LED will display the specic fault (see Table 7).
Table 5 VFD fault codes and descriptions
Code Description
UU Insufcient voltage
OU Excessive voltage
OI.AC Excessive motor current (instantaneous condition)
It.AC Excessive motor current (overload condition)
Oh1, Oh2 Excessive heat sink temperature
Ph Loss of AC supply phase