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A-14
INSTALLATION
POWER WAVE® AC/DC 1000
A-14
STEP BY STEP INSTALLATION CHECKLIST
EXTRA CAPACITY PARALLEL CONNECTION
(as shown in the Connection Diagram "Parallel Machines”)
Follow all steps of Single, Tandem, or Triple Arc checklists.
Be sure input power is disconnected prior to following the remaining steps.
Control Cable Connections:
PF-10S Connections:
Each PF-10S must be connected to the Master power source of its associated arc.
PF-10A Controlled Systems:
Each PF-10A Controller must be connected to the Master power source of its arc via a K1543-xx
ArcLink Control Cable (5 pin), but should not be connected to the Slave(s).
In a multi-arc system, the System Interface must also be connected to the ARC #1 Master power
source via a K1543-xx ArcLink Control Cable (5 pin).
DeviceNet PLC Controlled Systems:
Only the Master power source of each arc should be connected to the PLC Controller via the
DeviceNet network.
In a multi-arc system, the System Interface must connected to the PLC via the DeviceNet network.
It must also be connected to the ARC #1 Master power source via a K1543-xx ArcLink Control
Cable (5 pin).
Connect K1795-xx System Control Cables (22 pin) between the Master and Slaves of each arc grouping per
the Parallel Machines Connection Diagram.
Connect / Install welding cables per the recommended "Output Cable Guidelines" and the "Parallel
Machines Connection Diagram" for each arc grouping.
Configure / Install sense leads (the sense lead configuration of all machines in a given parallel arc grouping
must be the same).
Open Power Wave front panels and configure DIP switch settings per "Internal Controls" section.
Connect Power Wave to LAN (Local Area Network). See "Connection Between Power Source and Ethernet
Network."
Connect input power to Power Waves per recommended guidelines.
Turn on Power Waves.
Configure network settings using Weld Manager software utility (follow instructions provided).
Run the Submerged Arc Cell Configuration software utility to configure the Master / Slave relationships of
each arc grouping (follow instructions provided).