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viii
TABLE OF CONTENTS
Page
Installation..........................................................................................................................Section A
Specifications .......................................................................................................................A-1
Safety Precautions. ..............................................................................................................A-2
Location and Mounting..................................................................................................A-2
Stacking ........................................................................................................................A-2
Lifting.............................................................................................................................A-2
Environmental Limitations.............................................................................................A-2
Electromagnetic Compatibility.......................................................................................A-2
Input Fuse and Supply Wire Considerations.................................................................A-3
Input Voltage Selection and Ground Connections ........................................................A-3
Connection/Input Access Door, Connection Diagrams System....................................A-3
System Connection.......................................................................................................A-4
Recommended Equipment............................................................................................A-5
Optional Equipment.......................................................................................................A-6
Connection Diagrams and Check List...........................................................A-7 thru A-14
Electrode and Work Connection .................................................................................A-15
Cable Inductance, And its Effects On Welding ...........................................................A-16
Remote Sense Lead Specifications ............................................................A-16 thru A-18
Control Cable Connections Between Power Source and Wire Feeder .............A-19, A-20
External I/O Connector................................................................................................A-21
Cables, Connections and Limitations ................................................................A-21, A-22
Wire Drive Gear Ratio Setting, Ethernet Configuration......................................................A-23
Devicenet Configuration, Internal Controls, Settings and Descriptions..............A-24 thru A-28
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Operation.........................................................................................................................Section B
Safety Precautions, Definition of Welding Modes ................................................................B-1
Graphic Symbols..................................................................................................................B-2
Product Summary, Recommended Process, Process and Equipment Limitations..............B-3
Common Equipment Packages and Recommended Equipment .........................................B-3
Case Front Control Descriptions....................................................................................B-4,B-5
Case Rear Components.......................................................................................................B-6
Power-Up Sequence ............................................................................................................B-6
Duty Cycle............................................................................................................................B-7
Common Welding Procedures .............................................................................................B-7
Overview of the AC/DC Submerged Arc Process ................................................................B-7
Multiple Arc System Considerations.....................................................................................B-8
Basic Modes of Operation (CC / CV) ...................................................................................B-8
Weld Sequence, Start Options, End Options, Re-Strike Timer............................................B-9
Weld Process Adjustment, AC Adjustment, Wave Balance, DC Offset, Frequence..........B-10
Multiple Arc AC adjustments for systems equipped with K2282-1 System Interface.........B-11
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Accessories.....................................................................................................Section C
Kits, Options and Accessories...............................................................................C-1
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Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
Routine and Periodic Engine Maintenance ...........................................................D-1
Calibration Specification........................................................................................D-1
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