Lincoln Electric IM10041 Welding System User Manual


 
viii
viii
TABLE OF CONTENTS
Page
Installation.......................................................................................................................Section A
Technical Specifications.......................................................................................................A-1
Safety Precautions........................................................................................................A-2
Location and Ventilation................................................................................................A-2
Storing...........................................................................................................................A-2
Stacking ........................................................................................................................A-2
Angle of Operation ........................................................................................................A-2
Lifting.............................................................................................................................A-3
High Altitude Operation.................................................................................................A-3
High Temperature Operation ........................................................................................A-3
Towing...........................................................................................................................A-3
Vehicle Mounting...........................................................................................................A-3
Pre-Operation Engine and Compressor Service..................................................................A-4
Oil..................................................................................................................................A-4
Fuel and Fuel Cap.........................................................................................................A-4
Engine Coolant System.................................................................................................A-4
Battery Connections......................................................................................................A-4
Muffler Outlet Pipe ........................................................................................................A-5
Spark Arrestor...............................................................................................................A-5
Air Cleaner Inlet Hood..........................................................................................................A-5
Welding Terminals................................................................................................................A-5
Welding Output Cables .................................................................................................A-5
Machine Grounding.......................................................................................................A-5
Remote Control....................................................................................................................A-6
Auxiliary Power Receptacles and Standby Power Connections ..........................................A-6
Connection of Lincoln Electric Wire Feeders................................................................A-7, A-8
________________________________________________________________________________
Operation.........................................................................................................................Section B
Safety Precautions ..............................................................................................................B-1
General Description..............................................................................................................B-1
Recommended Application - Welder, Air Compressor and Generator.................................B-1
Controls and Settings ...........................................................................................................B-2
Engine Controls.....................................................................................................B-2, B-3
Welder Controls ............................................................................................................B-4
Auxiliary Power Controls...............................................................................................B-4
Air Compressor Controls...............................................................................................B-5
Battery Jump Start Terminals........................................................................................B-5
What are VRD and ROCV Devices..................................................................................... B-6
Welding Power Sources................................................................................................B-6
Safety............................................................................................................................B-6
VRD Operation Indicators .............................................................................................B-6
Operation ......................................................................................................................B-6
Starting Technique ...............................................................................................................B-7
Break-In Period ....................................................................................................................B-7
Typical Fuel Consumption....................................................................................................B-7
Welding Operation................................................................................................................B-8
Duty Cycle.....................................................................................................................B-8
Stick Welding Mode ......................................................................................................B-8
CC-Stick Mode..............................................................................................................B-8
Touch Start TIG Mode...................................................................................................B-8
AIR VANTAGE® Settings when using K930-2 TIG Module..........................................B-8
Wire Welding-CV..................................................................................................................B-9
Arc Gouging .........................................................................................................................B-9
Typical Current Ranges for Tungsten Electrodes ................................................................B-9
Paralleling...........................................................................................................................B-10
Auxiliary Power Operation..................................................................................................B-10
Simultaneous Welding and Auxiliary Power Loads............................................................B-10
Simultaneous Welding and Power Loads, Extension Cord Length Recommendations.....B-10