Lincoln Electric IM542-D Welder User Manual


 
TABLE OF CONTENTS
vi vi
Page
Safety.................................................................................................................................................i-iv
Installation.............................................................................................................................Section A
Technical Specifications .............................................................................................................A-1
Safety Precautions......................................................................................................................A-2
Select Suitable Location.............................................................................................................A-2
Stacking................................................................................................................................A-2
Tilting .................................................................................................................................A-2
Lifting .................................................................................................................................A-2
High Frequency Precautions.......................................................................................................A-2
Input Connections.......................................................................................................................A-2
Ground Connections...................................................................................................................A-3
Input Power Connections ...........................................................................................................A-3
Input Fuse and Supply Wire Connections ...........................................................................A-3
Input Voltage Reconnect Procedure ....................................................................................A-3
Output Connections....................................................................................................................A-4
Work and Electrode Cable Connections ..............................................................................A-4
Water Cooler Connections ...................................................................................................A-4
Wire Feeder Connections.....................................................................................................A-4
Dimension Print...........................................................................................................................A-5
Component Diagram...................................................................................................................A-6
Operation...............................................................................................................................Section B
Safety Instructions......................................................................................................................B-1
Quick Start Reference for Process Selection Overlay................................................................B-2
General Description ....................................................................................................................B-3
Synergic Welding..................................................................................................................B-3
Recommended Processes...................................................................................................B-3
Operational Features and Controls......................................................................................B-3
Design Features and Advantages........................................................................................B-3
Welding Capability................................................................................................................B-3
Limitations............................................................................................................................B-3
Controls and Settings.................................................................................................................B-4
Case Front Controls .............................................................................................................B-4
Operating Overlays.....................................................................................................................B-5
Overview...............................................................................................................................B-5
Installing an Overlay.............................................................................................................B-5
Overlay Types.......................................................................................................................B-6
Pulse, GMAW, FCAW, Stick Overlay....................................................................................B-7
Robotic Interface, Weld from Memory, Dual Procedure Overlay.......................................B-10