Lincoln Electric MC04-216 Welding System User Manual


 
Description
Output Input
Power Wave
®
AC/DC 1000
Increase Productivity, Quality and Flexibility
AUTOMATED SOLUTIONS
The Power Wave AC/DC 1000 is the first power source to introduce Waveform Control
Technology
to submerged arc welding. Variable frequency and amplitude AC, DC
positive or DC negative output allows the user to control the deposition rate and penetra-
tion. An operator can increase weld speeds, yield higher quality welds and improve effi-
ciencies in a single or multi-arc environment. The phase angle and frequency of different
machines can also be synchronized to balance the interactions between multiple arcs and
minimize arc blow. Depending on the output, a welding arc may be driven by a single
machine or multiple machines in parallel for applications that require more than 1000
amps of continuous operation.
Advantage Lincoln
Order
TECHNICAL SPECIFICATIONS
Recommended General Options
Recommended Wire Feeders
• Eliminate downtime with easy polarity switching –– no hardware
reconfiguration required.
• Stable and independent arc controls for multiple arc applications.
• Improved efficiency and reliability with cooler operation through
patented Coaxial Transformer Technology™.
• 95% power factor correction enables connection of more
machines on the same plant infrastructure for lower installation
costs compared to other machines.
• Remote process monitoring and control through ArcLink,
Ethernet, and DeviceNet communication.
• Consistent operation over ± 10% input voltage variation through
built-in line voltage compensation and reliable input voltage
connection.
• Manufactured under a quality system certified to ISO 9001
requirements and ISO 14001 environmental standards.
Three-year warranty on parts and labor.
3
PHASE
60
50
Hz
AC
DC
CV
CC
Power Feed 10A Controller K2362-1 (requires either the K2312-1
Power Feed 10SF Wire Feed Head for fixed hard automation, or
the K2370-1 Power Feed 10S Head for mounting a Lincoln TC-3
Travel Carriage), Power Feed 10SM Motor Conversion Kit K2311-1
(Other options may apply).
K2344-1 Power Wave AC/DC 1000 460/500/575/3/60
K2344-2 Power Wave AC/DC 1000 400/460/500/575/3/50/60
System Interface, Interface Control Cable (22-pin), ArcLink Cable (5-pin),
Feeder Control Cable (14-pin), TC-3 Self-Propelled Travel Carriage,
CE Filter
(1)
Rated Output Dimensions Net
Product Product Input Current/Voltage/ Input Current Output H x W x D Weight
Name Number Voltage Duty Cycle @Rated Output Range in (mm) lbs (kg)
Power Wave AC/DC 1000 K2344-1 460/500/575/3/60 1000/44/100% 68/62/54 100-1000A 43.5 x 19.2 x 33 600
(1105 x 488 x 838) (272)
Power Wave AC/DC 1000
(1)
K2344-2
(1)
380/400/460/500/575/3/50/60 1000/44/100% 82/79/69/62/55 100-1000A 43.5 x 19.2 x 33 650
(1105 x 488 x 838) (295)
Submerged Arc
Processes
(1)
External Filter is required to meet CE conducted emission requirements. The K2444-1 must be used with the K2344-2.
Publication E10.96 1/05
Web Update 1/06
www.lincolnelectric.com