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7
ASSEMBLY
WARNING To reduce the risk of injury,
always unplug tool before changing or re-
moving accessories. Only use accessories
specifi cally recommended for this tool. Others
may be hazardous.
Grounded tools require a three wire extension
cord. Double insulated tools can use either a two
or three wire extension cord. As the distance from
the supply outlet increases, you must use a heavier
gauge extension cord. Using extension cords with
inadequately sized wire causes a serious drop in
voltage, resulting in loss of power and possible tool
damage. Refer to the table shown to determine the
required minimum wire size.
The smaller the gauge number of the wire, the
greater the capacity of the cord. For example, a 14
gauge cord can carry a higher current than a 16
gauge cord. When using more than one extension
cord to make up the total length, be sure each cord
contains at least the minimum wire size required.
If you are using one extension cord for more than
one tool, add the nameplate amperes and use the
sum to determine the required minimum wire size.
EXTENSION CORDS
READ AND SAVE ALL
INSTRUCTIONS FOR FUTURE USE.
* Based on limiting the line voltage drop to fi ve volts at
150% of the rated amperes.
Recommended Minimum Wire Gauge
For Extension Cords*
Extension Cord Length
Nameplate
Amperes
25' 50' 75' 100' 150'
0 - 2.0
2.1 - 3.4
3.5 - 5.0
5.1 - 7.0
7.1 - 12.0
12.1 - 16.0
16.1 - 20.0
18
18
18
18
16
14
12
18
18
18
16
14
12
10
18
18
16
14
12
10
--
18
16
14
12
10
--
--
16
14
12
12
--
--
--
Guidelines for Using Extension Cords
• If you are using an extension cord outdoors, be
sure it is marked with the suffi x “W-A” (“W” in Cana-
da) to indicate that it is acceptable for outdoor use.
• Be sure your extension cord is properly wired
and in good electrical condition. Always replace a
damaged extension cord or have it repaired by a
qualifi ed person before using it.
• Protect your extension cords from sharp objects,
excessive heat and damp or wet areas.
Installing the Side Handle
The side handle may be installed on the top of
the gear case or on either side of gear case for
right or left handed use. Position side handle in
the location which offers best control and guard
protection. For operating zones that provide
maximum protection for the operator, see Fig.
9. To install, thread side handle into side handle
socket on desired side of gear case and tighten
securely.
Installing, Adjusting, and Removing the Guard
The guard must be used when using the tool as a
grinder. The guard should be removed when using
tool as a sander.
1. To install the guard, unplug the tool and place
it upside down on a level surface. Remove any
accessories from the spindle.
Line up the tabs with the tab slots (Fig. 2). Then
press the guard down onto the tool.
Removing and Replacing Quik-Lok
®
Cords
(Select Models)
MILWAUKEE's exclusive Quik-Lok
®
Cords provide
instant fi eld replacement or substitution.
1. To remove the Quik-Lok
®
Cord, turn the cord nut
1/4 turn to the left and pull it out.
2. To replace the Quik-Lok
®
Cord, align the connec-
tor keyways and push the connector in as far as it
will go. Turn the cord nut 1/4 turn to the right to lock.
Fig. 1
WARNING To reduce the risk of in-
jury when grinding, ALWAYS use the proper
guard. ALWAYS properly install the guard.
Press in the guard adjustment lock lever and rotate
the guard to one of the detent slots. The lock lever
must engage with one of the detents (Fig. 3).
Fig. 2
Guard adjustment
lock lever
Tab slot
Tab slot
Tab slot
Fig. 3
Guard adjustment
lock lever
Guard
Lock
lever
must
engage
one of
detents