3
Table of Contents
Warranty and Service .............................................................................................................................. 2
Table of Contents .................................................................................................................................... 3
Warning ................................................................................................................................................... 5
Introduction ............................................................................................................................................. 7
Description .............................................................................................................................................. 7
Specifications .......................................................................................................................................... 7
Unpacking ............................................................................................................................................... 8
Contents of the Shipping Container ...................................................................................................... 8
Installation and Assembly ........................................................................................................................ 9
Installing Switch Arm .......................................................................................................................... 10
Installing Cutterhead Guard ................................................................................................................ 10
Dust Collection ................................................................................................................................... 11
Grounding Instructions ........................................................................................................................... 11
Extension cords ................................................................................................................................. 12
230 Volt, Single Phase Operation ....................................................................................................... 12
Three Phase Operation ...................................................................................................................... 12
Adjustments .......................................................................................................................................... 13
Drive Belt Tension .............................................................................................................................. 13
Drive Belt Replacement...................................................................................................................... 13
Fence Movement ............................................................................................................................... 14
Fence Stops....................................................................................................................................... 15
Fence Removal .................................................................................................................................. 16
Locking Handles ................................................................................................................................ 16
Table and Knife Adjustments .............................................................................................................. 16
Setting Tables Coplanar ..................................................................................................................... 17
Setting Knives at Correct Height and Parallel To Outfeed Table ......................................................... 19
Outfeed Table Stop Screws ................................................................................................................ 22
Setting Infeed Table (Depth of Cut) .................................................................................................... 22
Infeed Table Depth Stop .................................................................................................................... 22
Infeed Table Stop Screws .................................................................................................................. 22
Replacing Knives (Straight Cutterhead Only) ...................................................................................... 23
Replacing or Rotating Knife Inserts (Helical Cutterhead Only) ............................................................ 24
Eliminating “Play” in Tables ................................................................................................................ 24
Operating Controls ................................................................................................................................ 25
Start/Stop ........................................................................................................................................... 25
Safety Key ......................................................................................................................................... 25
Hand Placement ................................................................................................................................ 26
Surfacing ........................................................................................................................................... 26
Edge Jointing ..................................................................................................................................... 26
Rabbeting .......................................................................................................................................... 26
Jointing Short or Thin Work ................................................................................................................ 27
Jointing Warped Surfaces .................................................................................................................. 27
Beveling ............................................................................................................................................. 27
Direction of Grain ............................................................................................................................... 27
Skewing (Shear Cutting) .................................................................................................................... 27
Maintenance .......................................................................................................................................... 28
Sharpening Standard Knives .............................................................................................................. 29
Cutterhead Repairs ............................................................................................................................ 29
Operation .............................................................................................................................................. 25
Optional Accessories ............................................................................................................................. 32
Replacement Parts ................................................................................................................................ 32
Parts List: Stand Assembly................................................................................................................. 33
Stand Assembly ................................................................................................................................. 35
Parts List: Cutterhead Assembly (Model PJ-882 only) ........................................................................ 36
Parts List: Cutterhead Assembly (Model PJ-882HH only) ................................................................... 37
Parts List: Fence Assembly ................................................................................................................ 38
Fence Assembly ................................................................................................................................ 39