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For the nearest authorized and certifi ed dealer, call Stanley Hydraulic Tools at the number listed on the
back of this manual and ask for a Customer Service Representative.
SERVICING THE STANLEY HYDRAULIC HAMMER DRILL. This manual contains safety, operation, and
routine maintenance instructions. Servicing of hydraulic tools, other than routine maintenance, must be
performed by an authorized and certifi ed dealer. Please read the following warning.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM-
PROPER REPAIR OR SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE
DONE BY AN AUTHORIZED AND CERTIFIED DEALER.
WARNING
TABLE OF CONTENTS
SAFETY SYMBOLS ....................................................................................................................................................5
SAFETY PRECAUTIONS ...........................................................................................................................................6
TOOL STICKERS & TAGS .........................................................................................................................................7
HYDRAULIC HOSE REQUIREMENTS ......................................................................................................................8
OPERATION .............................................................................................................................................................10
PREOPERATION PROCEDURES ...........................................................................................................................10
CHECK POWER SOURCE ......................................................................................................................................10
BIT INSTALLATION ..................................................................................................................................................10
CONNECT HOSES ...................................................................................................................................................10
DRILL OPERATION ..................................................................................................................................................10
UNDERWATER MODEL PREVENTATIVE MAINTENANCE .................................................................................... 11
CHARGING THE ACCUMULATOR ..........................................................................................................................12
ACCUMULATOR TESTING PROCEDURE .............................................................................................................12
ACCUMULATOR CHARGING ..................................................................................................................................12
GENERAL SERVICE NOTES ...................................................................................................................................12
TOOL EQUIPMENT & CARE ....................................................................................................................................14
TROUBLESHOOTING ..............................................................................................................................................15
SPECIFICATIONS ....................................................................................................................................................16
ACCESSORIES ........................................................................................................................................................16
SERVICE TOOLS .....................................................................................................................................................16
SERVICE ..................................................................................................................................................................17
HAMMER DRILL DISASSEMBLY .............................................................................................................................17
PRIOR TO DISASSEMBLY .......................................................................................................................................17
DISASSEMBLY .........................................................................................................................................................17
FLOW SLEEVE DISASSEMBLY ..............................................................................................................................17
DRIVE MOTOR DISASSEMBLY ..............................................................................................................................18
PRIOR TO ASSEMBLY .............................................................................................................................................18
ASSEMBLY ...............................................................................................................................................................18
DRIVE MOTOR REASSEMBLY ...............................................................................................................................18
SERVICE ..................................................................................................................................................................18
FLOW SLEEVE AND ACCUMULATOR REASSEMBLY ...........................................................................................19
SERVICE ..................................................................................................................................................................19
SERVICE ..................................................................................................................................................................20
HD45 PARTS ILLUSTRATION ................................................................................................................................. 21
HD45 PARTS LIST ...................................................................................................................................................22
WARRANTY .............................................................................................................................................................23