Sterling Power Products AB2460 Battery Charger User Manual


 
fan
fan
engine
alternator
ENSURE ALL NEGS ARE COMMON
DOMESTIC BATTERY SYSTEM
35 amp fuse
+
+
ENGINE STARTER
BATTERY
fuse
7
Right Hand Side
Left Hand Side
1 2 3 4
ON
1 2
ON
1 2
ON
WHAT CABLE TO USE IN sq mm
A charger or inverter up to cable run distance 0-1.5 mtr 1.5 - 4 mtr
0-25 amps 6 mm sq 10 mm sq
25-45 amps 16 mm sq 25 mm sq
45-85 amps 25 mm sq 35 mm sq
85-125 amps 35 mm sq 50 mm sq
125- 180 amps 50 mm sq 70 mm sq
180-330 amps 70 mm sq 90 mm sq
Please note that if there is a problem obtaining for example 90 sq mm cable,
simply use 2 x 50 sq mm or 3 x 35 sq mm. The cable is simply copper, and
all you require is the copper. It does not matter if it is one cable or 10 cables
as long as the cross-section adds up. Performance of any product can be
improved by thicker cable, so if in doubt round up.
fan
fan
engine
alternator
ENSURE ALL NEGS ARE COMMON
DOMESTIC BATTERY SYSTEM
200 amp shunt
engine battery current
( optional remote kit )
Battery
temperature
sensor
cable
( supplied )
Remote control
and information panel
( optional remote kit )
Starter motor
solonoid
35 amp fuse
+
+
+
Engine
starter
key
ENGINE STARTER
BATTERY
lightlight
CE
on/offon/off
beepbeep
1
2
3
4
22
44
33
11
Power Management
with
AMP Hr Counter
Sterling power products
Amp
hr
Amps Volts
14.35 v m Pos 4
37amps 435 a/hrs
Sterling power products
CE
on/off
alarm
light
temp
System
Default
Low voltage warning
System Disengaged
System Trip
System Within Limits
Screen
Help
Bat 14.4v Timer
Alt 15.4v 134m
set up
volts
temp sensor
temp sensor
fuse
1
2
3
4
5
Alternator
temperature
sensor
cable
( supplied )
8
Advanced Alternator Regulator
Right Hand Side
Left Hand Side
10
14
1 2 3 4
This unit comes set up for the standard
Sterling 200 amp shunt (1mV = 1 amp).
However it can be reprogrammed to
accept a 500 amp shunt (0.1mV = 1
amp).
13
a
a
b
a
b
b
ON
1 2
ON
1 2
Low alternator regulator voltage
adjustment: This should only be used
if the alternator’s standard voltage
regulator is set below 13.8 volts. Only
if this is the case, switch switch 1 on.
Switch 2 is not in use.
ON
15
17
200 amp shunt
alternator current
( optional remote kit )
a
b
9
FULL SYSTEM WIRING
(INCLUDING OPTIONAL REMOTE KIT - )KIT PARTS IN GREEN
BASIC SYSTEM WIRING
8 9
12
11
6
OPEN
LEAD ACID
GEL-
BATTERIES
(EXIDE SPECIFICATION)
SEALED LEAD
ACID & AGM
GEL & AGM
(US SPECIFICATION)
ON
1 21 2
ON
1 2
ON
1 2
LED
COLOUR
MAX. CHARGING
VOLTAGE
ABSORBTION
TIME
FLOATING
VOLTAGE
YELLOW
GREEN
RED
GREEN FLASHING
FOR 5 SEC.
14.8V / 20°C
14.4V / 20°C
14.4V / 20°C
14.2V / 20°C
13.65V / 20°C
13.8V / 20°C
13.65V / 20°C
13.5V / 20°C
1 - 10 HRS.
12 - 24 HRS.
4 - 8 HRS.
4 - 10 HRS.
ON
6
OPEN
LEAD ACID
GEL-
BATTERIES
(EXIDE SPECIFICATION)
SEALED LEAD
ACID & AGM
GEL & AGM
(US SPECIFICATION)
ON
1 21 2
ON
1 2
ON
1 2
LED
COLOUR
MAX. CHARGING
VOLTAGE
ABSORBTION
TIME
FLOATING
VOLTAGE
YELLOW
GREEN
RED
GREEN FLASHING
FOR 5 SEC.
14.8V / 20°C
14.4V / 20°C
14.4V / 20°C
14.2V / 20°C
13.65V / 20°C
13.8V / 20°C
13.65V / 20°C
13.5V / 20°C
1 - 10 HRS.
12 - 24 HRS.
4 - 8 HRS.
4 - 10 HRS.
ON
7