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Brushes
Inspect carbon brushes regularly by unplugging tool, removing the
End Cap (Detail Page 5) and withdrawing the brush assembly. Keep
brushes clean and sliding freely in their guides. Always replace a used
brush in the same orientation in the holder as it was prior to removal.
Carbon brushes have varying symbols stamped into their sides, and
if either brush is worn down to the line closest to the spring, they
must be replaced. Use only identical D
EWALT brushes. New brush
assemblies are available at your local service center. The tool should
be allowed to “run in” (run at no load without a blade) for 5 minutes
before use to seat new brushes.
While “running in” DO NOT TIE, TAPE, OR OTHERWISE LOCK THE
TRIGGER SWITCH ON. HOLD BY HAND ONLY.
Shoe Adjustment
Your shoe has been factory set to assure that the blade is perpen-
dicular to the shoe. If after extended use, you need to re-align the
blade as follows:
ADJUSTING FOR 90º CUTS (FIG. 8, 13, 14)
1. Return the saw to 0º bevel.
2. Loosen the bevel adjustment knob (C, Fig. 8). Place a square (M)
against the blade and the shoe.
3. Adjust screw (O) until pointer (L) aligns with 0°, then tighten nut
(P).
4. Retighten the bevel adjust knob (C).
TIGHTEN
LOOSEN
FIG. 13
M
FIG. 14
L
O
P
7. RESTARTING A CUT WITH THE BLADE TEETH JAMMED
AGAINST THE MATERIAL
The saw should be brought up to full operating speed before
starting a cut or restarting a cut after the unit has been stopped
with the blade in the kerf. Failure to do so can cause stalling and
kickback.
Any other conditions which could result in pinching, binding, twisting,
or misalignment of the blade could cause kickback. Refer to the
sections on Adjustments And Set-Up and Operation for procedures
and techniques that will minimize the occurrence of kickback.
MAINTENANCE
WARNING: To reduce the risk of serious personal injury,
turn tool off and disconnect tool from power source before
making any adjustments or removing/installing attachments or
accessories.
Cleaning
WARNING: Blow dirt and dust out of the main housing with dry air
as often as dirt is seen collecting in and around the air vents. Wear
approved eye protection and approved dust mask when performing
this procedure.
WARNING: Never use solvents or other harsh chemicals for
cleaning the non-metallic parts of the tool. These chemicals may
weaken the materials used in these parts. Use a cloth dampened only
with water and mild soap. Never let any liquid get inside the tool; never
immerse any part of the tool into a liquid.
Lubrication
Self lubricating ball and roller bearings are used in the tool and
relubrication is not required. However, it is recommended that, once
a year, you take or send the tool to a service center for a thorough
cleaning, inspection and lubrication of the gear case.