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Contents
Limited Warranty .............................................2
30 Day Money Back Guarantee......................... 2
1+2 Limited Warranty..................................... 2
Conditions of 1+2 Limited Warranty.................. 2
Repairs ......................................................... 2
Returns......................................................... 2
Liability Statement ......................................... 2
Proprietary Notice........................................... 2
About This Manual............................................3
Tool Symbols ................................................. 3
General Power Tool Safety Warnings ...............4
Work Area Safety ........................................ 4
Electrical Safety .......................................... 4
Personal Safety........................................... 4
Power Tool Use and Care.............................. 4
Service ...................................................... 5
Specific Safety Rules for Routers ...................... 5
Respiratory Exposure Safety Warnings .............. 5
Tool Description ...............................................5
Technical Specifications................................... 5
Intended Use ................................................. 6
Overview....................................................... 6
Power Controls............................................... 7
Router Speed and Feed Rate......................... 7
Dust Collection .............................................. 7
Plunge Components ........................................ 8
Depth Stop Turret ....................................... 8
Turret Latching Lever................................... 8
Fine Adjustment Dial ................................... 8
Plunge Depth Gauge.................................... 8
Plunge Lock Knob........................................ 8
Depth Stop Locking Lever and Post................ 8
Basic Operation................................................9
Changing Router Bits ...................................... 9
Changing Collets ......................................... 9
Setting the Plunge Depth ............................... 10
Offset from a Surface................................. 10
By Router Bit Profile................................... 10
Changing Baseplates ..................................... 11
Installing Template Guides and Chip Deflector .. 11
Basic Routing .................................................12
Feed Direction Rules ..................................... 12
Fixed Depth Routing...................................... 12
Fixed Depth Using the Turret Latch ................. 13
Plunge Routing............................................. 13
Plough Cuts .............................................. 13
Using a Template Guide................................. 14
Advanced Routing Techniques........................14
Multi-pass Cuts............................................. 14
Multi-depth Ploughing ................................ 14
Multi-depth Profiles.................................... 15
Multi-position (horizontal) Profiles................ 15
Pre-cutting Dovetails and Keyways............... 15
Precision Routing .......................................... 16
Tips for Successful Routing............................. 17
Chipping and Tearout................................. 17
Chatter .................................................... 17
Router Control .......................................... 17
Climb-Cut Routing ........................................ 18
What is Climb-Cutting ................................ 18
Notes and Tips .......................................... 18
Accessories ....................................................19
Guide Rail Attachment................................... 19
Edge Guide .................................................. 20
Systainer (System Container)......................... 21
Troubleshooting .............................................22
Maintenance...................................................23
Routine Maintenance..................................... 23
About This Manual
Save These Instructions
It is important for you to read and understand this manual. The
information it contains relates to protecting YOUR SAFETY and
PREVENTING PROBLEMS. The symbols below are used to help you
recognize this information.
WARNING!
Indicates a potentially hazardous
situation which, if not avoided, could
result in death or serious injury.
CAUTION!
Indicates a potentially hazardous
situation which, if not avoided, could
result in minor or moderate injury.
NOTICE:
Indicates a potential situation which, if
not avoided, can result in property
damage or damage to the tool.
Note:
Indicates information, notes, or tips for
improving your success using the tool.
Tool Symbols
V Volts
W Watts
Hz Hertz
~ Alternating Current (AC)
n
o
No-load Speed
Ø Diameter
Class II Double Insulated
Supplemental User’s Manual 3