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Model T10432 (Mfg. Since 11/10)
To reduce the likelihood of kickback when free-
hand routing, use the starting pin or block (see
Figures 21–22 for examples). This will allow you
to anchor and slowly pivot the workpiece into the
bit as the cut is started, making the operation
more stable and safe.
Figure 22. Generic picture of using a jig with a
starting block
(guard removed for photo clarity).
ALWAYS use an auxiliary jig and extreme
care when free-hand routing. Routing with-
out the fence and the attached guard greatly
increases the risk of accidental contact with
the spinning router bit, causing serious per-
sonal injury.
To free-hand route:
1. DISCONNECT ROUTER FROM POWER!
2. Fabricate a jig to use with the workpiece that
will match the desired finished shape, then
attach it to the workpiece (see Figure 22 for
an example).
Note: Make sure any fasteners used will not
make contact with the router bit during the
cutting operation. Hot glue can be used as an
alternative.
3. Remove the fence assembly from the table.
4. If possible, fabricate and mount a custom
guard over the bit that safely protects your
hands from the spinning router bit.
5. Insert the starting pin in the best suited hole
on the routing table or clamp a starting block
to the table (see Figure 22 for a generic pic-
ture).
6. Install a router bit with a bearing guide as
directed by the router manufacturer's instruc-
tions, then raise it to the desired height (see
Figure 23).
Workpiece
Template
Guide
Bearing
Figure 23. Using a template and rub collar for
free-hand routing.
7. Rest the workpiece against the starting pin,
then slowly pivot and feed the workpiece
into the bit. After the cut is started, move
the workpiece against the guide bearing and
away from the starting pin.