Kohler 8/10/12RESVL Welding System User Manual


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Table of Contents
TP-6880 10/14 Table of Contents
Safety Precautions and Instructions 5.........................................................
Introduction 9...............................................................................
Service Assistance 11.........................................................................
Section 1 Descriptions and Service Views 13...................................................
1.1 Introduction 13...........................................................
1.2 Engine 13...............................................................
1.3 Generator Set Enclosure 13...............................................
1.4 Alternator 13.............................................................
1.5 Transfer Switch 13........................................................
1.6 Controllers 13............................................................
1.7 OnCue Plus Generator Management System 15..............................
1.8 Accessories 16...........................................................
1.8.1 Carburetor Heater 16.............................................
1.8.2 Programmable Interface Module (PIM) 16...........................
1.8.3 Load Control Module (LCM) 16.....................................
1.8.4 Load Shed Kit 16.................................................
1.9 Service V i ews 17.........................................................
Section 2 Generator Set Operation 19..........................................................
2.1 Prestart Checklist 19......................................................
2.2 Exercising the Generator Set 21............................................
2.3 Generator Set Operation 21................................................
2.3.1 Local Starting and Stopping 21.....................................
2.3.2 Automatic Starting and Stopping 21.................................
2.3.3 Remote Starting and Stopping 21...................................
2.3.4 Engine Start Crank Cycle 21.......................................
2.3.5 Engine Cooldown 21..............................................
2.3.6 Automatic Operation with Model RXT Transfer Switch 21..............
2.3.7 Automatic Operation with Other Transfer Switches 22.................
2.4 Exercise 22..............................................................
2.4.1 Setting the Exerciser 22...........................................
2.4.2 Unloaded Cycle Exercise with Complete System Diagnostics 22........
2.4.3 Unloaded Full-Speed Exercise 23..................................
2.4.4 Loaded Full-Speed Exercise (with RXT only) 23......................
2.4.5 Power Failure During Exercise Cycle 23.............................
2.5 Faults 24................................................................
2.5.1 Warnings 24.....................................................
2.5.2 Shutdowns 24....................................................
2.5.3 ATS Communication Errors 24.....................................
2.5.4 Resetting the Controller after a Fault Shutdown 24....................
2.6 Generator Enclosure Thermostat 27........................................
Section 3 RDC2 Controller Operation 29.......................................................
3.1 RDC2 Generator Set/ Transfer Switch Controller 29...........................
3.2 Controls and Indicators 29.................................................
3.2.1 Controller Keypad 30.............................................
3.2.2 LED Indicators 30................................................
3.2.3 LCD Display 31
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3.3 Controller Power 32.......................................................
3.4 Battery Charging 32......................................................
3.5 Changing Settings 32.....................................................
3.6 Setting the Exerciser 34...................................................
3.6.1 Setting the Exerciser at Controller Power-up 34......................
3.6.2 Changing the Exercise Settings 34..................................
3.7 RDC2 Controller Menus 36................................................
3.8 Main Menu 36............................................................
3.9 Overview Menu 37........................................................
3.10 Engine Metering Menu 37.................................................
3.11 Generator Metering Menu 38...............................................
3.12 Generator Set Information Menu 39.........................................
3.13 Genset Run Time Menu 39................................................
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