Lincoln Electric 575 Welding System User Manual


 
F-1 DIAGRAMS F-1
Vantage 575
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific dia- gram for your particular machine is pasted inside the machine on one of
the enclosure panels.
200
200B
5H
201
200A
201A
BRUSH
42B
41A
ROTOR
232L
232K
6
BRUSH
1
5
VOLT METER
15
AMMETER
PERIPHERAL BD.
WELD BOARD
270
403
405
208A
+
3 TURNS
THRU
TOROID
PCB3
PCB1
404
G4176
A.04
METERS OPTIONAL
I
AMPHENOL 2
201
CB4
CB3
CB2
5D
5F
5E
B
E
C
6
A
AUXILIARY GROUND STUD, BOTTOM
CENTER OF CONTROL BOX
GROUND STUD ON
CONTROL PANEL
STATOR LEADS "D"& "E" ARE TAPED AND TIED INTO HARNESS
AUXILIARY POWER LEADS A, B, & C TO PASS THROUGH
TOROID FOUR TIMES IN DIRECTION SHOWN.
LEAD "3" TO PASS THROUGH TOROID TWO TIMES IN DIRECTION SHOWN.
260
261
7
9
11
1
8
9
16
J7
J3
6
10
J4
J5
6
10
CONTROL, MODE SEL.
CHOPPER,POWER,PWM,THERMAL
271
200
R4
232B
232C
208C
INSULATED NEUTRAL
STUD ON BOTTOM
RIGHT OF CONTROL BOX
GND-J
3 TURNS
THRU
TOROID
12 VOLT GROUND
STUD ON LEFT SIDE
BACK OF CONTROL BOX
5N
5S
5L
5M
5T
5G
GND-A
GND-B
5H
GND-J
L1 CHOKE
5J
5K
5A
5B
5
5
3
5C
L1
L2
12
L3
GND-L
GND-C
GND-D
GND-E
VANTAGE 575 WIRING DIAGRAM (K2170-1 50HZ)
208B
GND-F
15A
15A
15A
N
A
E
N
A
E
N
A
E
E
N
L1
L2
L3
-+
+
-
3200MFC
300V
POSITIVE BRUSH CONNECTED
TO SLIP RING NEAREST
TO THE LAMINATION
PULL
COIL
HOLD
COIL
J54
P54
RED
WHT
BLK
1
2
3
4
232M
SHUTDOWN
SOLENOID
265
262
226
227
IDLER
SOLENOID
232L
4
3
21
BLK
WHT
RED
P54
J54
HOLD
COIL
PULL
COIL
SHOWN IN
"HIGH" POSITION
IDLER
CONTROL
262
262A
-
AUTO
HIGH
257
256
232R
+
HOUR METER
232E
2A
4A
4
2
279
10K
277
VIEWED FROM BACK
77
BACK
FROM
VIEWED
76
R1
278
PINCH POT
75
CCW
OUTPUT CONTROL
WELDING TERMINAL
CONTROL SWITCH
SHOWN IN "ALWAYS ON" POSITION
PIPE
TIG
CC
CV
41A
STATOR 42V WINDING
4
A
220
3
2
1
218
S5
214
MODE SELECTOR
SWITCH
222
41
42
10A
CB6
NEG
NEG
STATOR
WELD
WINDINGS
W1 & W6
W2 & W3
W4 & W5
W6
W6
W1
W1
W4
W5
W4
W5
W3
W3
W2
W2
RECTIFIER
BRIDGE
NEG
NEG
POS
POS
POS
POS
B8
B7
B7
B8
B3
B2
B1
B4
B5
B6
LEFT SIDE
CHOPPER
PCB6
POS
NEG
POS
NEG
W8
W7
25
23
B8
B7
14A
13A
B7
B8
14
13
B3
B2
B1
B4
B5
B6
RIGHT SIDE
CHOPPER
PCB5
NEG
NEG
POS
POS
25A
23A
W10
W9
-
50MV=400AMPS
+
204S
206S
206C
BYPASS
FILTER
ASSEMBLY
208B
208A
208
206A
206B
GROUND STUD
ON OUTPUT PANEL
GND-K
SWITCH SHOWN IN
POSITIVE POLARITY
POSITION
+
POLARITY
SWITCH
-
206A
21
115VAC
CONTACTOR
WORK
42VAC
GROUND
REMOTE
CONTROL
J
A
D
C
H
B
K
E
F
G
I
31
32
4B
77B
21
2B
75B
GND-A
41A
42A
76B
AMPHENOL 1
AMPHENOL 2
REMOTE
CONTROL
CONTACTOR
GROUND
A
B
C
D
E
F
2B
4B
GND-B
76B
75B
2A
4A
75A
76A
77A
77B
AMMETER
M1
M2
M3
M4
M5
M6
M9
M10
VOLTMETER
M1
M2
M3
M4
M5
M6
M9
M10
M1
M2
M3
M4
M5
M6
M9
M10
220
278
279
277
214
77
76
75
M1
M2
M3
M4
M5
M6
M9
M10
25
23
208B
256
260
1
9
16
8
25A
23A
13
14
257
261
6
12
J2
ENGINE,PERIPHERAL
232D
226
404
5G
1
16
9
8
2
4
75A
76A
77A
500
J1
AMPHENOL,I.D.
2
1
204S
206S
J6
SHUNT
ALT
405A
247
243
405B
405B
GOLD
SILVER
ENG
PROT
9
16
1
8
J31
403
5T
270
262A
405
232F
405A
1
6
7
J32
234
271
247
405B
12
PROGRAMMING
3
4
1
J30
6
232M
232N
232A
232R
12VDC
INSULATED
STUD
232C
OIL
PRESSURE
241
228
5L
229
232B
5M
COOLANT
TEMPERATURE
232K
5K
4
14
1
4
1
J53
J52
J51
FUEL
4
5
1
8
J43
PULL COIL BD
B1
B2
B3
B4
PCB8
5S
265
232N
227
RUN/STOP
SWITCH
SHOWN IN "RUN" POSITION
238B
236A
CB5
20A
232
232D
232F
236B
232A
232H
STOP
RUN
START BUTTON
238A
231
COOLANT TEMPERATURE
SENSOR & SWITCH
OIL PRESSURE
SENSOR & SWITCH
SWITCH
SWITCH
235
G
241
228
229
5J
234
235
WK
FUEL LVL.
SENSOR
SENSOR
SENSOR
5N
ENGINE
SUPPORT
LEFT SIDE
ENGINE BLOCK
+
-
STARTING
MOTOR
STARTER
SOLENOID
ALTERNATOR
L
P
IG
B
243
231
238A
12V BATTERY
232
238
2B
2B
2C
2C
2A
2A
L3
L2 L1
8
5C
5B
RCDI
30mA
A
B
C
1C 1B 1A
20A
CB1
10
1
7
222
218
31
32
CB7
10A
3
32A
32A
42A
42B
42V / 115V SWITCH
250
250
D
3
3