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PAGE 4 — BLW-400SSW- WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #1 (06/15/01)
TABLE OF CONTENTS
NOTE
Specification and part number
are subject to change without
notice.
Here’s How to Get Help........................................... 3
Parts Ordering Procedures ..................................... 5
Rules for Safe Operation ..................................... 6-7
Operation and Safety Decals ............................... 8-9
Specifications ........................................................ 10
General Information .............................................. 11
Dimensions ........................................................... 12
Trailer Safety Guidelines .................................. 13-18
Trailer Wiring Diagram........................................... 19
Electrical Brake Troubleshooting ........................... 20
Towing Safety Guidelines ...................................... 21
Controls and Indicators .................................... 22-23
Output Terminal Overview ................................ 24-25
Installation ............................................................. 26
Pre-Set Up ....................................................... 27-29
Load Application ................................................... 30
Welder Operating Instructions ......................... 31-32
Welder/AC Generator Start-up Instructions..... 33-34
Shutdown Instructions........................................... 35
Maintenance ......................................................... 36
Preparation for Long Term Storage ...................... 37
Generator Wiring Diagram ............................... 38-39
Engine Wiring Diagrams................................... 40-41
Engine Troubleshooting.................................... 42-44
Welding Troubleshooting ....................................... 45
Explanation of Codes in Remarks Section............ 46
Suggested Spare Parts List .................................. 47
BLW-400SSW WELDER/
AC GENERATOR
Generator Assembly ........................................ 48-51
Control Box Assembly ...................................... 52-55
Control Parts Assembly, part 1 ........................ 56-57
Control Parts Assembly, part 2 ........................ 58-59
Engine and Radiator Assembly........................ 60-61
Battery Assembly ............................................. 62-63
Muffler Assembly ............................................. 64-65
Fuel Tank Assembly ......................................... 66-67
Enclosure Assembly ......................................... 68-69
Rubber Seals Assembly ................................... 70-71
Decal Assembly ............................................... 72-73
KUBOTA V1205B ENGINE
Crankcase Assembly ....................................... 74-75
Oil Pan Assembly ............................................. 76-77
Cylinder Head Assembly .................................. 78-79
Gear Case Assembly ....................................... 80-81
Main Bearing Case Assembly .......................... 82-83
Head Cover Assembly ..................................... 84-85
Inlet Manifold Assembly ................................... 86-87
Exhaust Manifold Assembly ............................. 88-89
Rocker Arm Valve Assembly ............................ 90-91
Camshaft Assembly ......................................... 92-93
Piston Crankshaft Assembly ............................ 94-95
Flywheel Assembly .......................................... 96-97
Injection Pump Assembly ................................. 98-99
Fuel Camshaft Assembly ............................. 100-101
Nozzle Holder Assembly .............................. 102-103
Idling Apparatus Assembly .......................... 104-105
Governor Assembly ..................................... 106-107
Speed Control Plate Assembly .................... 108-109
Dynamo Assembly ....................................... 110-111
Water Flange Assembly ............................... 112-113
Water Pump Assembly ................................. 114-115
Fan Assembly............................................... 116-117
Radiator Assembly ....................................... 118-119
Air Cleaner Assembly................................... 120-121
Fuel Filter Component Assembly................. 122-123
Dynamo Component Assembly ................... 124-125
Starter Component Assembly ...................... 126-127
Nozzle Holder Component Assembly .......... 128-129
Injection Pump Component Assembly ......... 130-133
Accessories .................................................. 134-135
Terms and Conditions - Sales ............................. 136