Outback Power Systems Systems Battery Charger User Manual


 
28
l
OutBack Power Systems Inc. 2005
Charge Controller
MX60
e MX60 raises the bar for high performance solar controllers. OutBack’s ingenuity and
engineering experience has been combined to maximize the output power of your expensive
solar array. Our real time active Maximum Power Point Tracking (MPPT) system ensures that
your solar array is operating at its peak power point regardless of age, shading or environmental
conditions. Systems with large solar arrays are now a snap thanks to the MX60’s 60 amp
DC output current rating for 12, 24 or 48 VDC systems - all with just one product model!
Real wiring flexibility of your solar array is finally here because of the MX60’s wide range
DC input, up to 150 VOC. e ability to step-down a high voltage solar array to a low voltage
battery can save you money by reducing the size of wire required and making the installation
simpler and faster. Our smart multistage recharging process ensures your batteries are recharged
efficiently and gently to prolong battery life and achieves the highest possible performance.
All of the MX60’s status information is displayed on the large built-in 3.1" (8 cm) backlit LCD screen. Monitoring your
solar array’s performance is easy because of included data logging system that automatically records the last 64 days of
system operation. OutBack’s network communication system allows your MX60 to communicate with the rest of your
OutBack system, eliminating multiple product interaction problems and allowing remote monitoring via the OutBack
MATE display up to 1000 feet / 300 meters away.
6
MX60 Specifications
Nominal Battery Voltage 12, 24, 32, 36, 48, 54 or 60 VDC (Single model)
Output Current 60 amps maximum with adjustable current limit for smaller systems
Maximum Solar Array Size 12 VDC systems 800 Watts / 24 VDC systems 1600 Watts / 48 VDC systems 3200 Watts
PV Open Circuit Voltage (VOC) 150 VDC absolute maximum coldest conditions / 135 VDC start-up and operating maximum
Standby Power Consumption 1 Watt or less
Charging Regulation Five Stages: Bulk, Absorption, Float, Silent and Equalization
Voltage Regulation Set points 13 to 80 VDC User adjustable with password protection
Equalization Voltage Up to 5.0 VDC above Absorb Set point Adjustable Timer - Automatic Termination when completed
Battery Temperature Compensation Automatic with optional RTS installed / 5.0 mV per °C per battery cell / 30 mV per °C for a 12 VDC system
Voltage Step-Down Capability Can charge a lower voltage battery from a higher voltage PV array
Power Conversion Efficiency Typical 98% at 60 amps with a 48 V battery and nominal 48 V solar array
Status Display 3.1” (8 cm) backlit LCD screen with 4 lines with 80 alphanumeric characters total
Remote Interface Proprietary network system using RJ 45 Modular Connectors with CAT 5e Cable (8 wires)
Data Logging Last 64 days of operation
amp hours, watt hours and time in float for each day along with total lifetime power production
Hydro / Wind Turbine Applications Consult factory for approved turbines
Positive Ground Applications Requires two pole breakers for switching both positive and negative conductors on both solar array
and battery connections
Operating Temperature Range Minimum -40° to maximum 60° C (Power capacity of the controller is derated when above 25° C)
Environmental Rating Indoor Type 1
Conduit Knockouts Two .5” (13 mm) and .75” (19 mm) on the back; One .75” (19 mm) and 1” (25 mm) on each side;
Two .75” (19 mm) and 1” (25 mm) on the bottom
Warranty Standard 2 year / Optional 5 year
Weight Unit 11.6 lbs (5.3 kg)
Shipping 14 lbs (6.4 kg)
Dimensions (H x W x L) Unit 13.5 x 5.75 x 4” (40 x 14 x 10 cm)
Shipping 18 x 11 x 8” (46 x 30 x 20 cm)
Use appropriate wire size in accordance with NEC.
Note * Add 1% to the solar arrays open circuit voltage for every 2.5° C expected below the 25° C standard panel rating (STC). The resulting value must be below 150 VDC at the
lowest expected temperatures conditions and less than 135 VDC for typical conditions to ensure reliable operation.