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Table of Contents
Warranty and Service ............................................................................................................................................ 2
Table of Contents .................................................................................................................................................. 3
Warning ................................................................................................................................................................. 4
Introduction ........................................................................................................................................................... 6
Specifications ........................................................................................................................................................ 6
Features and Terminology - 60C and 60HH Jointers ............................................................................................ 7
Unpacking ............................................................................................................................................................. 8
Assembly ............................................................................................................................................................... 9
Assembling Jointer to Stand .............................................................................................................................. 9
Cutterhead Guard .............................................................................................................................................. 9
Aligning Pulleys ............................................................................................................................................... 10
Installing Drive Belt .......................................................................................................................................... 10
Installing Belt Guard and Door ........................................................................................................................ 11
Installing Switch Arm ....................................................................................................................................... 11
Installing Dust Chute ....................................................................................................................................... 11
Installing Fence Handwheel ............................................................................................................................ 12
Knife Gauge Assembly (model 60C only) ....................................................................................................... 12
Storing the Push Blocks .................................................................................................................................. 12
Electrical Connections ......................................................................................................................................... 12
Extension Cords .............................................................................................................................................. 14
Adjustments ........................................................................................................................................................ 14
Installing and Adjusting Knives (Straight Cutterhead only) ............................................................................. 14
Replacing and Rotating Knife Inserts (Helical Cutterhead Only) ..................................................................... 16
Leveling Tables ............................................................................................................................................... 17
Adjusting Depth of Cut .................................................................................................................................... 18
Infeed Table Depth Stop ................................................................................................................................. 18
Setting Outfeed Table ..................................................................................................................................... 18
Spring Cutting .................................................................................................................................................. 19
Fence Movement ............................................................................................................................................. 19
Fence Stops .................................................................................................................................................... 20
Operating Controls .............................................................................................................................................. 21
Basic Jointer Operation ....................................................................................................................................... 22
Jointing Short or Thin Work ............................................................................................................................. 22
Direction of Grain ............................................................................................................................................ 22
Hand Placement .............................................................................................................................................. 22
Surfacing ......................................................................................................................................................... 22
Jointing Warped Surfaces ............................................................................................................................... 23
Edge Jointing ................................................................................................................................................... 23
Beveling ........................................................................................................................................................... 23
Skewing (Shear Cutting) ................................................................................................................................. 24
Taper Cuts ....................................................................................................................................................... 24
Rabbeting ........................................................................................................................................................ 25
Maintenance ........................................................................................................................................................ 25
Sharpening Knives (model 60C only) .............................................................................................................. 26
Cutterhead Maintenance ................................................................................................................................. 26
Table Removal ................................................................................................................................................ 27
Troubleshooting – Mechanical and Electrical Problems ..................................................................................... 28
Troubleshooting – Operating Problems .............................................................................................................. 30
Replacement Parts .............................................................................................................................................. 31
Parts List: Base Assembly (60C and 60HH) ................................................................................................... 31
Base Assembly (60C and 60HH) .................................................................................................................... 33
Parts List: Fence Assembly (60C and 60HH) .................................................................................................. 34
Fence Assembly (60C and 60HH) ................................................................................................................... 35
Parts List: Straight Cutterhead Assembly (60C only) ...................................................................................... 36
Parts List: Helical Cutterhead Assembly (60HH only) ..................................................................................... 37
Parts List: Stand Assembly (60C and 60HH) .................................................................................................. 38
Stand Assembly (60C and 60HH) ................................................................................................................... 40
Electrical Connections – Single Phase, 230 Volt ................................................................................................ 41
Electrical Connections – 3 Phase, 230 Volt ........................................................................................................ 42
Electrical Connections – 3 Phase, 460 Volt ........................................................................................................ 43