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SETUP ELECTRICAL
MAINTENANCE
SERVICE
PARTS
OPERATIONS SAFETY INTRODUCTION
MILLING OPERATIONS ........................................................................................ 30
Installing Tools ............................................................................................30
Removing Tools ............................................................................................30
Headstock Positioning ....................................................................................31
Quill Travel ................................................................................................
31
Table Travel ...............................................................................................
32
Start Up and Spindle Break-in Procedures ............................................................32
Setting RPM ................................................................................................
33
MAINTENANCE ................................................................................................. 34
General Maintenance .....................................................................................
34
General Cleaning ..........................................................................................
34
General Lubrication ......................................................................................
34
Adjusting/Replacing .....................................................................................35
the V-Belt ..................................................................................................
35
SERVICE ......................................................................................................... 36
Cross Slide Backlash ......................................................................................
36
Cross Slide, Half-Nut, and Compound Slide Gib Adjustments .....................................
36
Electrical Component and Connection Index .........................................................
37
Electrical Connections
..................................................................................38
Wiring Diagram ............................................................................................
40
Troubleshooting ...........................................................................................41
PARTS ........................................................................................................... 43
Lathe Change Gear
Housing Diagram ..................................................................44
(0000 Series Parts) ........................................................................................
44
Thread Dial
Diagram ......................................................................................46
(1000 Series Parts) ........................................................................................
46
Leadscrew Gearbox
Diagram ............................................................................48
(2000 Series Parts) ........................................................................................
48
Compound Rest and Tool Post Diagram ...............................................................
50
(2500 Series Parts) ........................................................................................
50
Bed Diagram ...............................................................................................52
(3000 Series Parts) ........................................................................................
52
Steady Rest and Follow Rest Diagram .................................................................
54
(3500 Series Parts) ........................................................................................
54
Apron Diagram .............................................................................................56
(4000 Series Parts) ........................................................................................
56
Tailstock Diagram .........................................................................................58
(5000 Series Parts) ........................................................................................
58
Mill Column Diagram ......................................................................................
60
(6000 Series Parts) ........................................................................................
60
Headstock Diagram .......................................................................................62
(7000 Series Parts) ........................................................................................
62
Accessories and Labels Diagram ........................................................................64
(8000 Series Parts) ........................................................................................
64
Main Wiring Box Diagram ................................................................................
66
(9000 Series Parts) ........................................................................................
66
Warranty ....................................................................................................68
Warranty Registration ....................................................................................69