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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
IN970800AV 3/03
Operating Instructions & Parts Manual Model WG4000
Wire Feed
Arc Welder
BUILT TO LAST
This Campbell Hausfeld wire feed welder
is designed to be used on standard 230
volt single phase current. The welder is
equipped with an infinite wire speed
control to accurately select the proper
wire feed rate needed for various
welding conditions. Internal components
are thermostatically protected.
This welder is designed for use with flux
core arc welding (gasless) or gas metal
arc welding (MIG) process. As delivered
from the factory, this welder can weld
with .030" (.8 mm) to .045” (1.2 mm)
diameter wire. A starter spool of .035”
(.9 mm) flux core wire and a .035” tip
are included.
Unpacking
Some welder components may be
found in the wire feed compartment.
When unpacking, inspect carefully for
any damage that may have occurred
during transit. Report any damaged or
missing items by calling (800) 746-5641.
Circuit Requirements
This equipment
requires a dedi-
cated 230 volt, minimum 20 amp circuit.
Do not run other appliances, lights, or
tools on this circuit while operating
this equipment. Extension cords are
not recommended. Blown fuses and
tripped circuit breakers can result from
failure to comply with this
recommendation.
Components and Controls
1. Work Clamp – Connects to work
piece.
2. Wire Feed Gun with .035” tip
3. Power Cord – Plugs into 230 volt
outlet.
!
CAUTION
4. On/Off/Heat Selector Switch –
Turns welder on and off and selects
welding power. Six (6) selections
are possible.
5. Infinite Wire Speed Control –
Controls wire speed (clockwise turn
increases speed; counterclockwise
turn decreases speed).
6. Polarity Hook-up (Inside Wire
Feed Compartment) – Provides
connections for MIG, direct current
electrode positive (DCEP); and flux
core, direct current electrode
negative (DCEN).
Danger means a
hazard that will
cause death or serious injury if the
warning is ignored.
!
DANGER
Warning means a
hazard that could
cause death or serious injury if the
warning is ignored.
Caution means a
hazard that may
cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.
NOTE: Note means any additional
information pertaining to the product
or its proper usage.
Always
keep a
fire extinguisher accessible
while performing arc welding
operations.
!
WARNING
!
CAUTION
!
WARNING
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Need
Assistance?
Call Us First!
1-800-746-5641
Description
MODEL WG4000
Figure 1
General Safety
© 2003 Campbell Hausfeld / Scott Fetzer
For parts, manuals, product & service information
visit www.chpower.com
or call (800) 746-5641.
C
H
CH
FLU
X
FLUX
CORE
CORE
M
IG
MIG
Wire Feed Gun (2)
Work
Clamp (1)
Power Cord (3)
Infinite Wire
Speed Control (5)
Polarity Hook-up (6)
On/Off/Heat Selector
Switch (4)
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.