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Table of Contents
INTRODUCTION ............................................... 2
Machine Description ...................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Control Panel ................................................. 4
Machine Data Sheet ...................................... 5
SECTION 1: SAFETY ....................................... 7
Safety Instructions for Machinery .................. 7
Safety for Drill Presses .................................. 9
SECTION 2: POWER SUPPLY ...................... 10
Availability .........................................................10
Full-Load Current Rating ..................................10
Circuit Requirements for 220V ..........................10
Grounding Instructions ......................................11
Extension Cords ................................................11
SECTION 3: SETUP ....................................... 12
Unpacking .................................................... 12
Needed for Setup ......................................... 12
Inventory ...................................................... 12
Cleanup ........................................................ 13
Site Considerations ...................................... 14
Lifting & Placing ........................................... 15
Anchoring to Floor ....................................... 15
Anchoring to Concrete Floors ...........................15
Arbor/Chuck Assembly ................................ 16
Initial Lubrication .......................................... 16
Power Connection........................................ 17
Test Run ...................................................... 18
Coolant System............................................ 20
Spindle Break-In .......................................... 21
SECTION 4: OPERATIONS ........................... 22
Operations Overview ................................... 22
Tooling Installation & Removal .................... 22
Installing Tapered Tooling ................................23
Removing Tooling with Automatic Drift .............23
Removing Tooling Manually .............................23
Depth Stop ................................................... 24
Table Positioning ......................................... 24
Raising/Lowering Table ....................................24
Rotating Table ...................................................24
Selecting Spindle RPM ................................ 25
Drilling Mode ................................................ 26
Automatic Power Downfeed ........................ 27
Tapping Mode .............................................. 28
Coolant System............................................ 28
SECTION 5: ACCESSORIES ......................... 29
SECTION 6: MAINTENANCE ......................... 32
Schedule ...................................................... 32
Ongoing ............................................................32
Daily, After Operations ......................................32
Annually ............................................................32
Cleaning and Protecting .............................. 32
Lubrication ................................................... 33
Headstock Lubrication ......................................33
Ball Oilers ..........................................................34
Changing Coolant ........................................ 34
SECTION 7: SERVICE ................................... 35
Troubleshooting ........................................... 35
Motor & Electrical ..............................................35
Drill Press Operations .......................................36
Replacing Lamp Bulb ................................... 37
Torque Limiter .............................................. 37
SECTION 8: WIRING ...................................... 38
Wiring Safety Instructions ............................ 38
Wiring Overview ........................................... 39
Component Location Index .......................... 39
Power Connection Wiring ............................ 40
Electric Clutch Wiring ................................... 40
Motor & Pump Wiring ................................. 41
Control Panel ............................................... 42
Control Panel & Limit Switches ................... 43
Electrical Panel Wiring ................................. 44
Electrical Wiring Panel Photo ...................... 45
SECTION 9: PARTS ....................................... 46
Table Support & Coolant Breakdown .......... 46
Gearbox Breakdown .................................... 48
Gearbox Breakdown 2 ................................. 49
Spindle Feed Breakdown ............................. 51
Headstock Breakdown ................................. 53
Headstock Breakdown 2 .............................. 54
Electrical Parts Breakdown .......................... 56
Labels & Cosmetics ..................................... 58
WARRANTY & RETURNS ............................. 61