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F-1 DIAGRAMS F-1
Vantage 500 CUMMINS
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific dia- gram for your particular machine is pasted inside the machine on one of
the enclosure panels.
CB6
10A
42A
42
RECTIFIER
BRIDGE
238A
231
42A
41A
243
232
41
START BUTTON
238
222
MODE SELECTOR
SWITCH
206A
+
206A
W2
W2
W3
W3
W5
W4
W5
W4
W1
W1
W6
W6
214
S5
218
1
2
3
220
A
4
-
206S
208B
208A
208B
+
50MV=400AMPS
W4 & W5
W2 & W3
W1 & W6
204S
232D
STATOR 42V WINDING
G4329
A.02
208
31
32
4B
21
77B
21
2B
75B
GND-A
41A
42A
76B
115VAC
CONTACTOR
WORK
42VAC
GROUND
AMPHENOL 1
206B
GND-K
J
A
D
C
H
B
K
E
F
G
I
I
2B
4B
GND-B
A
B
C
D
E
F
76B
75B
AMPHENOL 2
2A
4A
75A
76A
77A
77B
-
+
23
25
W7
W8
W9
W10
23A
25A
AUXILIARY GROUND STUD, BOTTOM
CENTER OF CONTROL BOX
32
32
41A
GROUND STUD ON
CONTROL PANEL
AUXILIARY POWER LEADS PASS THROUGH
TOROID TWICE IN DIRECTION INDICATED
GROUND STUD ON
RECEPTACLE PANEL
POS
NEG
POS
POS
NEG
NEG
RIGHT SIDE
CHOPPER
PCB5
NEG
POS
NEG
POS
LEFT SIDE
CHOPPER
PCB6
B6
B5
B4
B1
B2
B3
13
14
260
261
B6
B5
B4
B1
B2
B3
B
IG
P
L
CV
CC
TIG
PIPE
232
R4
206C
208C
B8
B7
B8
B7
INSULATED
NEUTRAL
STUD ON
BOTTOM
RIGHT OF
CONTROL
BOX
GROUND STUD
ON OUTPUT PANEL
GND-J
GND-A
GND-B
31
5H
GND-J
5A
5B
5
GND-C
GND-D
GND-E
13A
14A
B7
B8
B7
B8
50A
11
CB4
6B
SILVER
J12
CB1
20A
8
J11
SILVER
HOT (GOLD)
12
CB3
50A
3A
HOT (GOLD)
11
5C
5B
5E
STATOR AUXILIARY WINDINGS
GND-C
5
12
115/230V
3
GND-D
5A
GND-E
6A
9
CB2
20A
3
6A
J10
32A
9
8
6
5C
5E
6
GND-H
GND-F
VANGAGE 500 CUMMINS
WIRING DIAGRAM
42B
32
32A
STATOR
WELD
WINDINGS
POS
POS
POS
NEG
NEG
NEG
L1 CHOKE
BYPASS
FILTER
ASSEMBLY
POLARITY
SWITCH
SWITCH SHOWN IN
POSITIVE POLARITY
POSITION
REMOTE
CONTROL
REMOTE
CONTROL
CONTACTOR
GROUND
VOLTMETER
AMMETER
M1
M2
M3
M4
M5
M6
M9
M10
M1
M2
M3
M4
M5
M6
M9
M10
1
5
220
VOLT METER
M1
M2
M3
M4
M5
M6
M9
M10
1
5
AMMETER
M1
M2
M3
M4
M5
M6
M9
M10
25
23
WELD BOARD
278
279
277
2
1
204S
206S
208B
256
260
214
3 TURNS
THRU
TOROID
PCB3
1
8
916
J7
J3
1
9
16
8
1
6
7
12
1
16
9
8
6
10
J4
J5
6
10
CONTROL, MODE SEL.
CHOPPER, POWER, PWM, THERMAL
25A
23A
13
14
77
76
75
2
4
75A
76A
77A
500
3 TURNS
THRU
TOROID
J6
SHUNT
J1
AMPHENOL,I.D.
J2
ENGINE,PERIPHERAL
ALT
405A
247
243
405B
232E
GOLD
SILVER
ENG
PROT
PROGRAMMING
9
16
1
8
J31
PERIPHERAL BD
403
5T
270
262A
405
232F
1
6
12
7
J32
234
271
247
PCB1
3
4
1
J30
6
405A
405B
232M
232K
232N
232A
232R
232B
232C
12VDC
INSULATED
STUD
232C
OIL
PRESSURE
241
228
5L
229
232B
5M
COOLANT
TEMPERATURE
232K
5K
4
14
1
4
1
J53
J52
J51
1
4
5
1
8
J43
PULL COIL BD
B1
B2
B3
B4
270
403
405
PCB8
5S
265
232N
271
200
12 VOLT GROUND
STUD ON LEFT SIDE
BACK OF CONTROL BOX
5N
5S
5L
5M
5T 5J
5K
281
227
ALTERNATOR
STARTER
SOLENOID
STARTING
MOTOR
12V BATTERY
-
+
ENGINE BLOCK
ENGINE
SUPPORT
LEFT SIDE
5N
RUN/STOP
SWITCH
SHOWN IN "RUN" POSITION
238B
236A
CB5
20A
232F
236B
232A
232H
STOP
RUN
238A
231
SENSOR
SENSOR
SENSOR
FUEL LVL.
WK
235
234
5J
229
228
241
G
235
SWITCH
SWITCH
OIL PRESSURE
SENSOR & SWITCH
COOLANT TEMPERATURE
SENSOR & SWITCH
-
+
-
+
201
BRUSH
6
ROTOR
3200MFD
BRUSH
201A
200A
201
300V
5H
200B
200
POSITIVE BRUSH CONNECTED
TO SLIP RING NEAREST
TO THE LAMINATION
232D
226
404
5G
257
261
PULL
COIL
HOLD
COIL
J54
P54
RED
WHT
BLK
1
2
3
4
232M
SHUTDOWN
SOLENOID
265
262
226
227
IDLER
SOLENOID
232L
4
3
21
BLK
WHT
RED
P55
J55
HOLD
COIL
PULL
COIL
FUEL
SHOWN IN
"HIGH" POSITION
IDLER
CONTROL
262
262A
-
AUTO
HIGH
257
256
232R
+
HOUR METER
2A
4A
4
2
279
10K
277
VIEWED FROM BACK
77
BACK
FROM
VIEWED
76
R1
278
PINCH POT
75
CCW
OUTPUT CONTROL
WELDING TERMINAL
CONTROL SWITCH
SHOWN IN "ALWAYS ON" POSITION
218
222
250
250
232E
ENHANCED DIAGRAM