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A-4
INSTALLATION
RANGER 3 PHASE
A-4
ANGLE OF OPERATION
Internal combustion engines are designed to run in a
level condition which is where the optimum perfor-
mance is achieved. The maximum angle of operation
for the engine is 15 degrees from horizontal in any
direction. If the engine is to be operated at an angle,
provisions must be made for checking and maintain-
ing the oil at the normal (FULL) oil capacity in the
crankcase in a level condition.
When operating at an angle, the effective fuel capaci-
ty will be slightly less than the specified 9 gallons (34
Liters).
LIFTING
The RANGER 3 PHASE weighs approximately 575
lbs.(261kg) with a full tank of gasoline. A lift bail is
mounted to the machine and should always be used
when lifting the machine.
HIGH ALTITUDE OPERATION
If the RANGER 3 PHASE will be consistently operat-
ed at altitudes above 5000 ft(1524m), a carburetor jet
designed for high altitudes should be installed. This
will result in better fuel economy, cleaner exhaust,
and longer spark plug life. It will not
give increased
power which is decreased at higher altitudes. Engine
horsepower is reduced by 3.5% per 1000
feet(304.8m) for altitudes above 377 feet(115m).
Do not operate a RANGER 3 PHASE with a high
altitude jet installed at altitudes below 5000
ft.(1524m) This will result in the engine running
too lean and result in higher engine operating
temperatures which can shorten engine life.
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Contact your local Kohler Authorized Dealer for high
altitude jet kits that are available from the engine
manufacturer.
Muffler Relocation
• Shut off welder and allow muffler to cool before
touching muffler.
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The RANGER 3 PHASE is shipped with the exhaust
coming out on the left side. The exhaust can be
changed to the opposite side by removing the two
screws that hold the exhaust port cover in place and
installing the cover on the opposite side. (Operating
the RANGER 3 PHASE without the cover in place will
result in a higher noise level and no increase in
machine output.)
LOCATION / VENTILATION
The welder should be located to provide an unrestrict-
ed flow of clean, cool air to the cooling air inlets and to
avoid heated air coming out of the welder recirculating
back to the cooling air inlet. Also, locate the welder so
that engine exhaust fumes are properly vented to an
outside area.
STACKING
RANGER 3 PHASE machines cannot be stacked.
CONNECTION OF LINCOLN ELECTRIC
WIRE FEEDERS
Shut off welder before making any electrical
connections.
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WIRE FEED (CONSTANT VOLTAGE)
CONNECTION OF LN-15 ACROSS-THE-ARC WIRE
FEEDER
The LN-15 has an internal contactor and the electrode
is not energized until the gun trigger is closed. When
the gun trigger is closed the wire will begin to feed
and the welding process is started.
a. Shut the welder off.
b. Set the Polarity switch to the desired polarity,
either DC (-) or DC (+).
c. Attach the single lead from the front of the LN-15
to work using the spring clip at the end of the lead.
This is a control lead to supply current to the wire
feeder motor; it does not carry welding current.
d. Set the “RANGE” switch to the “WIRE FEED-CV”
position
e. Place the Engine switch in the “Auto Idle” position.
f. Adjust the wire feed speed at the LN-15 and adjust
the welding voltage with the output “CONTROL” at
the welder.
Output “CONTROL” must be set above 3.
Note: LN-15 Control Cable model will not work with
the RANGER 3 PHASE.
CAUTION
WARNING
WARNING
WARNING
• Lift only with equipment of ade-
quate lifting capacity.
• Be sure machine is stable when lift-
ing.
• Do not lift this machine using lift
bail if it is equipped with a heavy
accessory such as trailer or gas
cylinder.
FALLING • Do not lift machine if lift bail is
EQUIPMENT can damaged.
cause injury. • Do not operate machine while
suspended from lift bail.
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